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EP0168225A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Nonwoven thermal insulating stretch fabric and method for producing same

Assignee: 3M Co
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Filing: 1985-07-05
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Granted: —
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Expires: 2005-07-05
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Abstract

Abstract A nonwoven stretch fabric is provided. The fabric is produced from a web of bicomponent fibers bonded together by fusion of fibers at points of contact and thermally crimped in situ in the web. The fabric has good uniformity, good thermal insulating properties, and is produced by subjecting a fibrous web of thermally bondable, thermally crimpable bicomponent fibers to heated gas supplied continuously to the top of the web and intermittently to the bottom of the web.

Inventors

  • 👤 Patrick H. Jr. C/O Minnesota Mining And Carey

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-29 13:36
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/40; D04H1/54; D04H1/541; D04H1/04; D04H1/06; D04H1/42; D04H1/4391; D04H1/44; D04H1/50; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24802; Y10T428/24826; Y10T428/29; Y10T428/2904; Y10T428/2905; Y10T428/2909; Y10T442/00; Y10T442/60; Y10T442/608; Y10T442/627; Y10T442/629; Y10T442/637; Y10T442/638

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 54 words
A substantially uniform nonwoven fabric of a web of bicomponent fibers bonded together by fusion of fibers at points of contact, characterized in that at least some of the fibers are thermally crimped in situ such that the fabric is repeatedly stretchable to an amount at least 50 percent above the original fabric length.
Claim 2
Dependent Claim 54 words
A substantially uniform nonwoven fabric of a web of bicomponent fibers bonded together by fusion of fibers at points of contact, characterized in that at least some of the fibers are thermally crimped in situ such that the fabric is repeatedly stretchable to an amount at least 50 percent above the original fabric length.
Claim 3
Dependent Claim 11 words
The fabric of claim 1 wherein said fabric is thermal insulating.
Claim 4
Dependent Claim 22 words
The fabric of claim 2 wherein the thermal insulating property of the fabric is at least about 7K.m 2 /watt/g/m 2 .
Claim 5
Dependent Claim 15 words
The fabric of claim 1 wherein the bicomponent fiber components are in a side-by-side configuration.
Claim 6
Dependent Claim 16 words
The fabric of claim 1 wherein the bicomponent fiber components are in an eccentric sheath/core configuration.
Claim 7
Dependent Claim 53 words
The fabric of claim 1 wherein the bicomponent fibers comprise a first component and a second component, the first component having a melting point temperature at least 10°C greater than the melting point temperature of the second component and the second component comprising at least 50% of the outer surface of the fiber.
Claim 8
Dependent Claim 54 words
The fabric of claim 6 wherein the bicomponent fibers are capable of developing from about 10 crimps/cm to about 100 crimps/cm on thermal treatment when heated as individual fibers in an unrestrained state to a temperature of about 3°C to 10°C above the melting point temperature of the lower melting component of the fiber.
Claim 9
Dependent Claim 15 words
The fabric of claim 1 wherein the fabric thickness is about 0.4 to 2.0 cm.
Claim 10
Dependent Claim 17 words
The fabric of claim 1 wherein the fabric weight is about 40 to 300 g/m 2 .
Claim 11
Dependent Claim 20 words
The fabric of claim 1 wherein the bulk density of the fabric is about 0.005 to 0.025 g/cm 3 .
Claim 12
Dependent Claim 10 words
The fabric of claim 1 further comprising monocomponent staple fibers.
Claim 13
Dependent Claim 53 words
A process for producing a substantially uniform stretch fabric comprising forming a fibrous web of thermally bondable, thermally crimpable bicomponent fibers and then subjecting the web to heated gas supplied continuously to the top of the web and intermittently to the bottom of the web to cause crimping and bonding of the fibers.
Claim 14
Dependent Claim 53 words
A process for producing a substantially uniform stretch fabric comprising forming a fibrous web of thermally bondable, thermally crimpable bicomponent fibers and then subjecting the web to heated gas supplied continuously to the top of the web and intermittently to the bottom of the web to cause crimping and bonding of the fibers.
Claim 15
Dependent Claim 29 words
The process of claim 12 wherein the web is in a substantially completely unrestrained state when heated gas is supplied to both the top and bottom of the web.
Claim 16
Dependent Claim 54 words
The process of claim 12 wherein said bicomponent fibers comprise a first component and a second component, the first component having a melting point temperature at least 10 0 C greater than the melting point temperature of the second component and the component comprising at least 50% of the outer surface of the fiber.
Claim 17
Dependent Claim 56 words
The process of claim 14 wherein said bicomponent fibers are capable of developing from about 10 crimps/cm to about 100 crimps/cm when, in an unrestrained state as individual fibers, said fibers are treated with heated gas at a temperature of about 3°C to 10°C above the melting point of the lower melting component of the fiber.

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