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EP0161490A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Manganese-aluminum-phosphorus-silicon-oxide molecular sieves

Assignee: Union Carbide Corp
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Filing: 1985-04-11
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Granted: —
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Expires: 2005-04-11
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Abstract

Abstract Crystalline molecular sieves having three-dimensional microporous framework structures of MnO<sub>2</sub>, AlO<sub>2</sub>, SiO<sub>z</sub> and PO<sub>2</sub> tetrahedral oxide units are disclosed. These molecular sieves have an empirical chemical composition on an anhydrous basis expressed by the formula:wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Mn<sub>w</sub>AI<sub>x</sub>P<sub>y</sub>Si<sub>z</sub>)O<sub>2</sub>; and"w", "x", "y" and "z" represent the mole fractions of manganese, aluminum, phosphorous and silicon, respectively, present as tetrahedral oxides. Their use as adsorbents, catalysts, etc. is also disclosed.

Inventors

  • 👤 Brent Mei Tak Lok
  • 👤 Bonita Kristoffersen Marcus
  • 👤 Edith Marie Flanigen

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-04 18:18
CPC Classifications
C; C07; C07C; C07C5/00; C07C5/32; C07C5/373; C07C5/393; C07C5/41; B; B01; B01J; B01J29/00; B01J29/82; B01J29/84; B01J29/85; C01; C01B; C01B37/00; C01B37/06; C01B37/08; C07C2/00; C07C2/02; C07C2/04; C07C2/06; C07C2/08; C07C2/12; C07C2/54; C07C5/02; C07C5/22; C07C5/2206; C07C5/2226; C07C5/224; C07C5/27; C07C5/2702; C07C5/271; C07C5/2716; C07C2529/00; C07C2529/82; C07C2529/84

Claims Analysis

Total Claims: 38
Claim 1
Independent Claim 128 words
Crystalline molecular sieves having three-dimensional microporous framework structures of MnO 2 , AlO 2 , P0 2 and SiO 2 tetrahedral oxide units having an empirical chemical composition on an anhydrous basis expressed by the formula: wherein "R" represents at least one organic templating agent present in the intracrystalline pore system: "m" represents the molar amount of "R" present per mole of (Mn w Al x P y Si z )O 2 and has a value of zero to about 0.3; and "w", "x", "y" and "z" represent the mole fractions of element manganese, aluminum, phosphorus and silicon, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the pentagonal compositional area defined by points A, B, C, D and E of FIG. 1.
Claim 2
Dependent Claim 128 words
Crystalline molecular sieves having three-dimensional microporous framework structures of MnO 2 , AlO 2 , P0 2 and SiO 2 tetrahedral oxide units having an empirical chemical composition on an anhydrous basis expressed by the formula: wherein "R" represents at least one organic templating agent present in the intracrystalline pore system: "m" represents the molar amount of "R" present per mole of (Mn w Al x P y Si z )O 2 and has a value of zero to about 0.3; and "w", "x", "y" and "z" represent the mole fractions of element manganese, aluminum, phosphorus and silicon, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the pentagonal compositional area defined by points A, B, C, D and E of FIG. 1.
Claim 3
Dependent Claim 33 words
Crystalline molecular sieves according to claim 1 wherein said mole fractions "w", "x", "y" and "z" are within the tetragonal compositional area defined by points a, b. c and d of FIG. 2..
Claim 4
Dependent Claim 27 words
The crystalline molecular sieves of claims 1 or 2 having a characteristic x-ray powder diffraction pattern which contains at least the d-spacings set forth in Table A.
Claim 5
Dependent Claim 27 words
The crystalline molecular sieves of claims 1 or 2 having a characteristic x-ray powder diffraction pattern which contains at least the d-spacings set forth in Table B.
Claim 6
Dependent Claim 27 words
The crystalline molecular sieves of claims 1 or 2 having a characteristic x-ray powder diffraction pattern which contains at least the d-spacings set forth in Table C.
Claim 7
Dependent Claim 27 words
The crystalline molecular sieves of claims 1 or 2 having a characteristic x-ray powder diffraction pattern which contains at least the d-spacings set forth in Table D.
Claim 8
Dependent Claim 27 words
The crystalline molecular sieves of claims 1 or 2 having a characteristic x-ray powder diffraction pattern which contains at least the d-spacings set forth in Table E.
Claim 9
Dependent Claim 27 words
The crystalline molecular sieves of claims 1 or 2 having a characteristic x-ray powder diffraction pattern which contains at least the d-spacings set forth in Table F.
Claim 10
Dependent Claim 28 words
. The crystalline molecular sieves of claims 1 or 2 having a characteristic x-ray powder diffraction pattern which contains at least the d-spacings set forth in Table G.
Claim 11
Dependent Claim 27 words
The crystalline molecular sieves of claims 1 or 2 having a characteristic x-ray powder diffraction pattern which contains at least the d-spacings set forth in Table H.
Claim 12
Dependent Claim 27 words
The crystalline molecular sieves of claims 1 or 2 having a characteristic x-ray powder diffraction pattern which contains at least the d-spacings set forth in Table J.
Claim 13
Dependent Claim 27 words
The crystalline molecular sieves of claims 1 or 2 having a characteristic x-ray powder diffraction pattern which contains at least the d-spacings set forth in Table K.
Claim 14
Dependent Claim 126 words
Process for preparing the crystalline molecular sieves of claim 1 having a three dimensional microporous framework structures which comprises providing at an effective temperature and for an effective time a reaction mixture composition expressed in terms of molar oxide ratios as follows: wherein "R" is an organic templating agent: "a" is the amount of "R" and is zero or an effective amount greater than zero to about 6; "b" has a value of from zero to about 500; and "w", "x". "y" and "z" represent the mole fractions, respectively, of manganese, aluminum, phosphorus and silicon in the (Mn w Al x P y Si z )O 2 constituent, and each has a value of at least 0.01, whereby the molecular sieves of claim 1 are prepared.
Claim 15
Dependent Claim 27 words
Process according to claim 13 where "w", "x", "y" and "z" are within the area defined by points F, G, H. I and J of FIG. 3.
Claim 16
Dependent Claim 17 words
Process according to claim 13 wherein the source of phosphorus in the reaction mixture is orthophosphoric acid.
Claim 17
Dependent Claim 36 words
Process according to claim 13 wherein the source of phosphorus in the reaction mixture is orthophosphoric acid and the source of aluminum is at least one compound selected from the group of pseudo-boehmite and aluminum alkoxide.
Claim 18
Dependent Claim 12 words
Process according to claim 16 wherein the aluminum alkoxide is aluminum isopropoxide.
Claim 19
Dependent Claim 12 words
Process according to claim 13 wherein the source of silicon is silica.
Claim 20
Dependent Claim 25 words
Process according to claim 13 wherein the source of manganese is selected from the group consisting of sulfates, carboxylates, chlorides, bromides, iodides and mixtures thereof.
Claim 21
Dependent Claim 43 words
Process according to claim 13 wherein the organic templating agent is a quaternary ammonium or quaternary phosphonium compound having the formula: wherein X is nitrogen or phosphorus and each R is an alkyl or aryl group containing from 1 to 8 carbon atoms.
Claim 22
Dependent Claim 13 words
Process according to claim 13 wherein the organic templating agent is an amine.
Claim 23
Dependent Claim 88 words
Process according to claim 13 or claim 14 wherein the templating agent is selected from the group consisting of tetrapropylammonium ion; tetraethylammonium ion; tripropylamine; triethylamine; triethanolamine; piperidine; cyclohexylamine; 2-methyl pyridine; N,N-dimethylbenzylamine; N,N-dimethylethanolamine; choline: N,N-dimethylpiperazine: 1,4-diazabicyclo-(2,2,2) octane; N-methyldiethanolamine; N-methylethanolamine: N-methylpiperidine; 3-methylpiperidine; N-methylcyclohexylamine; 3-methylpyridine; 4-methylpyridine; quinuclidine; N,N'-dimethyl-1,4-diazabicyclo (2,2,2) octane ion; tetramethylammonium ion; tetrabutylammonium ion: tetrapentylammonium ion: di-n-butylamine: neopentylamine; di-n-pentylamine; isopropylamine; t-butylamine; ethylenediamine; pyrrolidine: 2-imidazolidone; di-n-propylamine; and a polymeric quaternary ammonium salt [(C 14 H 32 N 2 )(OH) 2 ] x wherein x is a value of at least 2.
Claim 24
Dependent Claim 34 words
Molecular sieve prepared by calcining the compositions of claim 1 or claim 2 at a temperature sufficiently high to remove at least some of any organic templating agent present in the intracrystalline pore system.
Claim 25
Dependent Claim 75 words
Process for separating molecular species from admixture with molecular species having a lesser degree of polarity which comprises contacting said mixture of molecular species with a metal aluminophosphate composition of claim 1 or claim 2 having pore diameters large enough to adsorb at least one of the more polar molecular species, said molecular sieve at least partially activated whereby molecules of the more polar molecular species are selectively adsorbed into the intracrystalline pore system thereof.
Claim 26
Dependent Claim 72 words
Process for separating a mixture of molecular species having different kinetic diameters which comprises contacting said mixture with a metal aluminophosphate composition of claim 1 or claim 2 having pore diameters large enough to adsorb at least one but not all molecular species of said mixture, said molecular sieve being at least partially activated whereby at least some molecules whose kinetic diameters are sufficiently small can enter the intracrystalline pore system thereof.
Claim 27
Dependent Claim 13 words
Process according to claim 24 wherein the more polar molecular species is water.
Claim 28
Dependent Claim 24 words
Process for converting a hydrocarbon which comprises contacting said hydrocarbon under hydrocarbon converting conditions with a moleculare sieve of claim 1 or claim 2.
Claim 29
Dependent Claim 12 words
Process according to claim 27 wherein the hydrocarbon conversion process is cracking.
Claim 30
Dependent Claim 12 words
Process according to claim 27 wherein the hydrocarbon conversion process is hydrocracking.
Claim 31
Dependent Claim 12 words
Process according to claim 27 wherein the hydrocarbon conversion process is hydrogenation.
Claim 32
Dependent Claim 12 words
Process according to claim 27 wherein the hydrocarbon conversion process is polymerization.
Claim 33
Dependent Claim 12 words
Process according to claim 27 wherein the hydrocarbon conversion process is alkylation.
Claim 34
Dependent Claim 12 words
Process according to claim 27 wherein the hydrocarbon conversion process is reforming.
Claim 35
Dependent Claim 12 words
Process according to claim 27 wherein the hydrocarbon conversion process is hydrotreating.
Claim 36
Dependent Claim 12 words
Process according to claim 27 wherein the hydrocarbon conversion process is isomerization.
Claim 37
Dependent Claim 13 words
Process according to claim 35 wherein the isomerization conversion process is xylene isomerization.
Claim 38
Dependent Claim 12 words
Process according to claim 27 wherein the hydrocarbon conversion process is dehydrocyclization.

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