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A metal-ceramic composite body and a method of manufacturing the same

Assignee: NGK Insulators Ltd
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Filing: 1984-11-08
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Granted: —
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Expires: 2004-11-08
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Abstract

Abstract A metal-ceramic composite body has a ceramic member (1) with a projection (4) extending from a larger diameter portion. The projection is fixed in a recess (3) or through-hole of a metallic member (2). So as to obtain substantially improved fracture strength under bending load, by avoiding stress concentration, the projection (4) is fined into the recess (3) or through hole so that a gap of length (1 1 ) not less than the diameter (1 ? ) of the projection is provided between the end surface (5) of the metallic member (1) and the opposed surface of the large diameter portion of the ceramic member, and the thickness of the end portion of the metallic member gradually reduces towards the ceramic member with a radius of curvature (R) not smaller than 0.4 times the diameter of the projection (4).

Inventors

  • 👤 Nobuo Tsuno
  • 👤 Yoshihiko Ishida

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-06 14:41
CPC Classifications
F; F01; F01D; F01D5/00; F01D5/02; F01D5/025; C; C04; C04B; C04B37/00; C04B37/02; C04B37/021; F16; F16B; F16B4/00; C04B2235/00; C04B2235/65; C04B2235/656; C04B2235/6562; C04B2237/00; C04B2237/30; C04B2237/32; C04B2237/36; C04B2237/368; C04B2237/40; C04B2237/403; C04B2237/405; C04B2237/406; C04B2237/50; C04B2237/56; C04B2237/568; F16B2200/00; F16B2200/10; F16B2200/85; Y; Y10; Y10T; Y10T403/00; Y10T403/21; Y10T403/217; Y10T403/48

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 145 words
A metal-ceramic composite body wherein a ceramic member (1) has a projection (4) of relatively small diameter extending from a relatively large diameter portion, the projection (4) being inserted into a recess (3) or through hole in a metallic member (2), characterised in that a gap (1 1 ) of length not less than the diameter (1 2 ) of the projection (4) is provided between the end (5) of the metallic member facing towards the ceramic member at the connection region and the opposed surface (6) of the large diameter portion of the ceramic member, and the thickness of the end portion of the metallic member gradually reduces, to form a tapering portion (7), towards the ceramic member with a radius of curvature (R) as seen in longitudinal section of not less than 0.4 times the diameter (1 2 ) of the projection (4).
Claim 2
Dependent Claim 145 words
A metal-ceramic composite body wherein a ceramic member (1) has a projection (4) of relatively small diameter extending from a relatively large diameter portion, the projection (4) being inserted into a recess (3) or through hole in a metallic member (2), characterised in that a gap (1 1 ) of length not less than the diameter (1 2 ) of the projection (4) is provided between the end (5) of the metallic member facing towards the ceramic member at the connection region and the opposed surface (6) of the large diameter portion of the ceramic member, and the thickness of the end portion of the metallic member gradually reduces, to form a tapering portion (7), towards the ceramic member with a radius of curvature (R) as seen in longitudinal section of not less than 0.4 times the diameter (1 2 ) of the projection (4).
Claim 3
Dependent Claim 39 words
A metal-ceramic composite body according to claim 1, wherein the wall thickness of the tip (5) of the metallic member towards the ceramic member is not more than 0.2 times the diameter (1 2 ) of the projection (4).
Claim 4
Dependent Claim 34 words
A metal-ceramic composite body according to claim 1 or claim 2, wherein the length of the tapering portion (7) is not less than 0.5 times the diameter (1 2 ) of the projection (4).
Claim 5
Dependent Claim 32 words
A metal-ceramic composite body according to any one of claims 1 to 3, wherein the large diameter portion of the ceramic member gradually reduces in transverse sectional area towards the projection (4).
Claim 6
Dependent Claim 59 words
A metal-ceramic composite body according to any one of claims 1 to 4, wherein the ceramic member (1) is a part of a rotary shaft of a turbocharger rotor on the side of a turbine wheel, and the metallic member (2) is a part of a rotary shaft of the turbocharger rotor on the side of a compressor wheel.
Claim 7
Dependent Claim 17 words
A metal-ceramic composite body according to claim 5, wherein the ceramic member is made of silicon nitride.
Claim 8
Dependent Claim 56 words
A metal-ceramic composite body according to any one of claims 1 to 4, wherein the ceramic member (1) is a part of a cam sliding portion of a tappet, and the metallic member is a part of a body portion of the tappet or is a member adapted to be connected with the tappet body portion.
Claim 9
Independent Claim 191 words
A method of manufacturing a metal-ceramic composite body according to any one of claims 1 to 7 wherein the metallic member (2) and the ceramic member (1) are joined together by fitting a projection (4) provided on the ceramic member to a recess (3) or through hole of the metallic member, comprising the steps of: (a) fitting the ceramic member to the metallic member in a manner such that a gap not narrower than the diameter of the projection (4) is provided between the end surface of the metallic member facing the ceramic member at the joint portion and the opposed surface of the large diameter portion of the ceramic member; (b) working the metallic member to reduce the thickness of the end portion of the metallic member, to form portion (7) tapering towards the ceramic member and having a radius of curvature (R) as seen in longitudinal section not less than 0.4 times the diameter of the projection, the length of the tapering portion and the thickness of the tip thereof being respectively not less than 0.5 times and not larger than 0.2 times the diameter of the projection (4).

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