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EP0132664A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Compliant pin for solderless termination to a printed wiring board

Assignee: Augat Inc
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Filing: 1984-07-06
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Granted: —
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Expires: 2004-07-06
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Abstract

Abstract A low insertion force compliant pin (20) is provided for solderless connection to a printed circuit board (52) in weich the pin (20) is provided with an enlarged contact portion (28), a reduced-diameter shank (32), and one or more slots 34) through the contact portion (28) and the shank (32) such mat when the pin (20) is inserted into a solder plated-through hole (50) in the board, the contact portion (28) is compressed on itself, thereby to provide a spring-biased contact to the interior plated wall (56) of the hole (50) in the board (52). The compliant pin (20) also provides anti-overstress protection by compressing on itself. The compliant pin is adapted for use with a number of different hole sizes, with spring bias tension being controlled by the elasticity of the pin material and the length of the slot or slots (34) and the diameter of the enlarged contact portion (28). The distal end (24) of the pin is provided with a connector body. a solder lug, a wire wrap pin or other termination devices so that the compliant pin forms one part of an electrical interconnection system for connection to the plated-through holes of the board.

Inventors

  • 👤 Michael Kirkman

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-02 12:51
CPC Classifications
H; H01; H01R; H01R12/00; H01R12/50; H01R12/51; H01R12/55; H01R12/58; H01R13/00; H01R13/02; H01R13/04; H01R13/05; H01R13/052

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 184 words
A low insertion force electrical interconnection pin (20) adapted for use with plated-through holes ' (50) of varying size in a printed wiring board (52) to provide good electrical connection between the leads of externally mounted components or wires and the printed wiring board holes, characterized in that said pin (20) comprises: an enlarged diameter proximal end (22) and a reduced diameter distal end (24), said distal end having a shaft (32) and means (40) at the end of said shaft for making electrical contact to said leads or wire; a portion of said shaft (32) and said enlarged diameter proximal end (22) having a slot (34) therethrough running from one side of said pin to the other for dividing said proximal end (22) into two spaced apart portions (28a, 28b), said slot (34) providing two spaced apart spring members in the form of opposing shaft portions (32a, 32b), with the spring moment applied to said spaced apart proximal end portions (28a, 28b) and being dependent on the elasticity of the pin material and the length of the slot (34) in said shaft (32).
Claim 2
Dependent Claim 184 words
A low insertion force electrical interconnection pin (20) adapted for use with plated-through holes ' (50) of varying size in a printed wiring board (52) to provide good electrical connection between the leads of externally mounted components or wires and the printed wiring board holes, characterized in that said pin (20) comprises: an enlarged diameter proximal end (22) and a reduced diameter distal end (24), said distal end having a shaft (32) and means (40) at the end of said shaft for making electrical contact to said leads or wire; a portion of said shaft (32) and said enlarged diameter proximal end (22) having a slot (34) therethrough running from one side of said pin to the other for dividing said proximal end (22) into two spaced apart portions (28a, 28b), said slot (34) providing two spaced apart spring members in the form of opposing shaft portions (32a, 32b), with the spring moment applied to said spaced apart proximal end portions (28a, 28b) and being dependent on the elasticity of the pin material and the length of the slot (34) in said shaft (32).
Claim 3
Dependent Claim 33 words
An interconnection pin as claimed in claim 1, characterized in that said enlarged diameter proximal and (22) has a contact portion (28) having an annular groove (30) therein and a tapered nose (26).
Claim 4
Dependent Claim 28 words
An interconnection pin as claimed in claim 2, characterized in that it further includes a tapered transition portion (33) between said contact portion (28) and said shaft (32).
Claim 5
Dependent Claim 22 words
An interconnection pin as claimed in any of claims 1 to 3, characterized in that the. p in material is beryllium copper.
Claim 6
Dependent Claim 21 words
An interconnection pin as claimed in any of claims 1 to 3, characterized in that the pin material is phosphor bronze.
Claim 7
Dependent Claim 40 words
An interconnection pin as claimed in any of claims 1 to 5, characterized in that said spring moment is such that the outwardly directed force applied by said proximal end portions (28a, 28h) is between 3,5 N and 7 N.
Claim 8
Dependent Claim 60 words
An interconnection pin as claimed in any of claims 1 to 6, characterized in that said electrical contact making means include a base (42) at the end of said shaft (32), said base (42) having an outwardly and upwardly tapered portion and a flat top surface (45) defining a shoulder (44) thereof at the edge of the top surface (45).
Claim 9
Dependent Claim 23 words
An interconnection pin as claimed in claim 7, characterized in that an electrical connector (40) is mounted to said flat top surface (45).
Claim 10
Dependent Claim 23 words
An interconnection pin as claimed in claim 7, characterized in that a wire wrap pin (90) extends from said flat top surface (45).
Claim 11
Dependent Claim 24 words
An interconnection pin as claimed in claim 7, characterized in that said flat top surface (45) includes a contact pad for soldering or welding.
Claim 12
Dependent Claim 82 words
An interconnection pin as claimed in claim 7, characterized in that a housing (66) is provided having a channel (68) therethrough and an enlarged aperture (72) communicating with said channel (68) at one surface of said housing (66), said pin (20) with said base (42) being pushed through said channel (68) such that said pin (20) extends from said enlarged aperture (72) and such that the shoulder (44) of said base (42) is captured in the channel (68) of said housing (66).
Claim 13
Dependent Claim 21 words
An interconnection pin as claimed in any of claims 2 to 11, characterized in that said contact portion (28) is cylindrical.

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