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EP0113249A1 Expired / Lapsed EP ⏱️ 0.0 years remaining

Metallic materials reinforced by a continuous network of a ceramic phase

Assignee: Rio Tinto Alcan International Ltd
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Filing: 1983-12-29
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Granted: —
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Expires: 2003-12-29
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Abstract

Abstract 57 A cermet material comprises an intergrown network of a minor proportion of ceramic such as TiB<sub>2</sub> in a metal matrix such as Al. The cermet is prepared by forming a minor proportion by weight of a ceramic phase in situ in a molten metal phase and holding the mixture of elevated temperature for a time to effect formation of an intergrown ceramic network.

Inventors

  • 👤 Martin Rebekoff Reeve
  • 👤 Adam Jan Gesing
  • 👤 Graham Stratford

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-05 11:43
CPC Classifications
C; C22; C22C; C22C32/00; C22C32/0047; C22C32/0073; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12014; Y10T428/12028; Y10T428/12049; Y10T428/12056; Y10T428/1216; Y10T428/12167

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 41 words
A cermet material comprising a minor proportion by weight of a ceramic in a major proportion by weight of a metal matrix, characterized in that the material has a microstructure of an intergrown network of the ceramic in the metal matrix.
Claim 2
Dependent Claim 41 words
A cermet material comprising a minor proportion by weight of a ceramic in a major proportion by weight of a metal matrix, characterized in that the material has a microstructure of an intergrown network of the ceramic in the metal matrix.
Claim 3
Dependent Claim 19 words
A cermet material as claimed in claim 1, wherein the ceramic content is from 10% to 45% by weight.
Claim 4
Dependent Claim 32 words
A cermet material as claimed in claim 1 or claim 2, wherein the metal matrix is one or more of Al, Ti, Cr, V, Nb, Zr, and Hf or an alloy thereof.
Claim 5
Dependent Claim 56 words
A cermet material as claimed in any one of claims 1 to 3, wherein the metal is aluminium or an aluminium alloy and most or all of the ceramic is a diboride of Ti, Zr, Hf, Nb, V or Cr, the ceramic forming an open- cell continuous network the interstices of which are filled with metal.
Claim 6
Dependent Claim 17 words
A cermet material as claimed in claim 4, wherein from 20% to 30% of diboride is present.
Claim 7
Dependent Claim 24 words
A cermet material as claimed in claim 4, or claim 5, wherein up to 20% by weight of a non-boride ceramic is also present.
Claim 8
Dependent Claim 25 words
A cermet material as claimed in any one of claims 1 to 6, prepared by forming the ceramic in situ in a molten metal phase.
Claim 9
Independent Claim 58 words
A method of making a cermet material, which method comprises forming a minor porportion by weight of dispersed particles of a ceramic phase in situ in a major proportion of a molten metal phase, and holding the molten metal phase containing the dispersed particles at elevated temperature for a time to effect formation of an intergrown ceramic network.
Claim 10
Independent Claim 58 words
A method of making a cermet material, which method comprises forming a minor porportion by weight of dispersed particles of a ceramic phase in situ in a major proportion of a molten metal phase, and holding the molten metal phase containing the dispersed particles at elevated temperature for a time to effect formation of an intergrown ceramic network.
Claim 11
Dependent Claim 37 words
A method as claimed in claim 8, in which the ceramic phase is formed by reacting a carbon- , boron- and/or nitrogen-bearing ceramic precursor, or carbon, boron and/or nitrogen in elemental form, with the molten metal phase.
Claim 12
Dependent Claim 27 words
A method as claimed in claim 8, in which the ceramic phase is formed by reacting in situ in the molten metal phase two non-metallic ceramic precursors.
Claim 13
Independent Claim 39 words
A method as claimed in any one of claims 8 to 10, wherein the metal is aluminium or an aluminium alloy and most or all of the ceramic is a diboride of Ti, Zr, Hf, Nb, V or Cr.
Claim 14
Dependent Claim 30 words
A method as claimed in claim 11,- wherein the ceramic is or comprises TiB 2 produced by adding K 2 TiF 6 with KBF 4 to the molten metal phase.
Claim 15
Independent Claim 42 words
A method as claimed in any one of claims 8 to 12, wherein the proportion of ceramic in the metal matrix is increased by squeeze casting the molten metal containing the ceramic phase under conditions to effect removal of unwanted molten metal.

References Cited (Backward Citations)

US3037857A Cited
DE1758186A1 Cited
FR2031514A6 Cited
FR2037480A5 Cited
FR2311098A1 Cited

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