Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
97 words
A process for joining a metallic coated connector pin (20) to a ceramic substrate (10), characterized by the steps of: depositing a layer of molybdenum (12) on a surface of said substrate, depositing a film of nickel (14) on said molybdenum layer, heating said assembly at a specified temperature for diffusing said nickel applying substantially pure gold to said nickel film and sintering said gold, so that said nickel film is converted into a continuous gold- nickel solid solution and brazing said connector pin with a gold-tin brazing compound (16) to join said pin to said substrate.
Claim 2
Dependent Claim
97 words
A process for joining a metallic coated connector pin (20) to a ceramic substrate (10), characterized by the steps of: depositing a layer of molybdenum (12) on a surface of said substrate, depositing a film of nickel (14) on said molybdenum layer, heating said assembly at a specified temperature for diffusing said nickel applying substantially pure gold to said nickel film and sintering said gold, so that said nickel film is converted into a continuous gold- nickel solid solution and brazing said connector pin with a gold-tin brazing compound (16) to join said pin to said substrate.
Claim 3
Dependent Claim
22 words
A process as in claim 1, characterized in that said applied gold is a gold paste comprising pure gold in a binder.
Claim 4
Dependent Claim
16 words
A process as in claim 2, characterized in that said gold paste is applied by screening.
Claim 5
Dependent Claim
23 words
A process as in claim 2, characterized in that it includes the step of firing said gold paste to burn out said binder.
Claim 6
Dependent Claim
21 words
A process as in claim 1, characterized in that said gold is sintered at a temperature in the range of 680°C-850°C.
Claim 7
Dependent Claim
18 words
A process as in claim 1, characterized in that said connector pin is a nickel plated Kovar pin.
Claim 8
Dependent Claim
21 words
A process as in claim 1, characterized in that said connector pin is coated with a metal of gold-nickel or gold-palladium.
Claim 9
Dependent Claim
36 words
The process as in claim 1, characterized in that said diffusion employs a portion of said nickel at its interface with molybdenum with said gold forming a solid solution with the remaining portion of said nickel.
Claim 10
Dependent Claim
91 words
A process for joining a metallic coated connector pin (20) to a ceramic substrate (10), characterized in the the steps of: depositing a layer of molybdenum (14) on a surface of said substrate: depositing a film of nickel (14) on said molybdenum layer: applying substantially pure gold film over said nickel film, and heating the resultant structure to concurrently diffuse a portion of said nickel film into said molybdenum layer at the interface thereof and to form a solid solution of gold film.with the remaining portion of said nickel film. -
Claim 11
Dependent Claim
91 words
A process for joining a metallic coated connector pin (20) to a ceramic substrate (10), characterized in the the steps of: depositing a layer of molybdenum (14) on a surface of said substrate: depositing a film of nickel (14) on said molybdenum layer: applying substantially pure gold film over said nickel film, and heating the resultant structure to concurrently diffuse a portion of said nickel film into said molybdenum layer at the interface thereof and to form a solid solution of gold film.with the remaining portion of said nickel film. -