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EP0077610A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Insulation displacing-wire splicing connectors

Assignee: Nortel Networks Ltd
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Filing: 1982-09-22
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Granted: —
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Expires: 2002-09-22
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Abstract

Abstract A connector for connecting at least two insulated conductors, for example telephone line conductors, comprises a hollow body and a hollow cap, the cap, in a typical example fitting into the body to form an enclosure. The front of the body has apertures and guides for admission and guidance of conductors thereinto and the cap has insulation displacing terminals set in a top web. When body and cap are pressed together the terminals make contact with the conductive cores of the conductors. Terminal arrangements permit of butt, bridge and tap connections. A modified form of body permits a tap to be made to a continuous conductor. The cap and body can be provided in a partially assembled or first stage assembly which permits insertion of conductors, the cap and body then being pressed to a fully assembled or second stage assembly for connection of the conductors.

Inventors

  • 👤 Sharanjit Singh Aujla
  • 👤 John Davidson Lee

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-02 22:18
CPC Classifications
H; H01; H01R; H01R4/00; H01R4/24; H01R4/2416; H01R4/242; H01R4/2425; H01R4/2429; H01R4/2433

Claims Analysis

Total Claims: 34
Claim 1
Independent Claim 288 words
A connector for connecting at least two insulated conductors, comprising: a body and a cap, the body and the cap each being of hollow box-like structure, one of the body and cap fitting into the other; the body having a front wall, back and sides and a bottom web, and a plurality of apertures extending through the front wall; spaced ribs extending up from said bottom web and defining channels between said ribs, the channels extending parallel to said front wall; and guide means extending through said spaced ribs, said guide means aligned with said apertures to guide and position conductors in separate, spaced apart relationship, the channels extending into said guide means; the cap having a front wall, back wall and side walls and a top web, and at least one aperture in the front wall; spaced channels in said top web, extending parallel to said front wall, a channel for each of said channels in said body; insulation displacing terminals positioned in said channels in said cap, said terminals comprising at least two terminals joined together as a unit, spaced to align with alternate ones of said apertures in the front wall of the body; interengaging formations on the outside of one of the body and cap and on the inside of the other of the body and cap to retain the body and cap in assembled condition; the arrangement such that on pushing one of said body and cap into the other, said insulation displacing terminals extend into said channels in said body to engage with conductors inserted through said apertures in said body and extending across said channels in said body, the terminals making electrical contact with the metal conductor cores of said conductors.
Claim 2
Dependent Claim 288 words
A connector for connecting at least two insulated conductors, comprising: a body and a cap, the body and the cap each being of hollow box-like structure, one of the body and cap fitting into the other; the body having a front wall, back and sides and a bottom web, and a plurality of apertures extending through the front wall; spaced ribs extending up from said bottom web and defining channels between said ribs, the channels extending parallel to said front wall; and guide means extending through said spaced ribs, said guide means aligned with said apertures to guide and position conductors in separate, spaced apart relationship, the channels extending into said guide means; the cap having a front wall, back wall and side walls and a top web, and at least one aperture in the front wall; spaced channels in said top web, extending parallel to said front wall, a channel for each of said channels in said body; insulation displacing terminals positioned in said channels in said cap, said terminals comprising at least two terminals joined together as a unit, spaced to align with alternate ones of said apertures in the front wall of the body; interengaging formations on the outside of one of the body and cap and on the inside of the other of the body and cap to retain the body and cap in assembled condition; the arrangement such that on pushing one of said body and cap into the other, said insulation displacing terminals extend into said channels in said body to engage with conductors inserted through said apertures in said body and extending across said channels in said body, the terminals making electrical contact with the metal conductor cores of said conductors.
Claim 3
Dependent Claim 123 words
A connector as claimed in claim 1, said interengaging formations comprising: a protrusion at each end of one of said body and cap and two sets of protrusions at each end of the other of said body and cap, said sets spaced apart in a direction corresponding to the direction of insertion of one of said body and cap into the other, a first set engaging over said protrusions to retain body and cap in a first, partially assembled, condition with the apertures and guide means open for insertion of conductors, the second set engaging over said protrusions to retain said body and cap in a second, fully installed, condition, with said terminals in electrical contact with the conductive cores of said conductors.
Claim 4
Dependent Claim 17 words
A connector as claimed in claim 1, including a predetermined quantity of sealing compound in the connector.
Claim 5
Dependent Claim 34 words
A connector as claimed in claim 1, including at least one test port extending through the web of at least one of said body and said cap and aligned for contact with a terminal.
Claim 6
Dependent Claim 42 words
.A connector as claimed in claim 4, each said test port being rectangular in plan form, and including opposed inwardly directed flaps, one on each side of said port, said flaps extending towards each other to at least partly close said port.
Claim 7
Dependent Claim 18 words
A connector as claimed in claim 5, including two test ports in said bottom web of said body.
Claim 8
Dependent Claim 18 words
A connector as claimed in claim 5, including two test ports in said top web of said cap.
Claim 9
Dependent Claim 45 words
A connector as claimed in claim 1, said spaced ribs extending up from said bottom web in said body comprising a back rib, a front rib spaced from said front wall and a central rib extending between and parallel to said back and front ribs.
Claim 10
Dependent Claim 18 words
A connector as claimed in claim 8, said back rib integral with said back wall to said body.
Claim 11
Dependent Claim 69 words
A connector as claimed in claim 9, said central rib connected to said back rib by first sections and connected to said front rib by second sections, said second sections offset laterally relative to said first sections, to define said channels, said channels between said front and central ribs intercepting alternate ones of said guide means, said channels between said central and back ribs intercepting the remaining guide means.
Claim 12
Dependent Claim 27 words
A connector as claimed in claim 8, including a channel extending along each side and along said front wall, between said front wall and said front rib.
Claim 13
Dependent Claim 13 words
A connector as claimed in claim 1, said cap fitting in said body.
Claim 14
Dependent Claim 17 words
A connector as claimed in claim 12, having four apertures in the front wall of the body.
Claim 15
Dependent Claim 34 words
A connector as claimed in claim 13, including two spaced apart channels in said top web, a pair of terminals in each channel, the terminals of one pair offset relative to the other pair.
Claim 16
Dependent Claim 34 words
A connector as claimed in claim 13, including a slot in one of said sides of said body, said slot extending to and breaking into the aperture and guide means adjacent to said side.
Claim 17
Dependent Claim 60 words
A connector as claimed in claim 15, said cap including a channel adjacent to one side wall connecting said parallel channels, and a pair of terminals in each parallel channel, the terminals of one pair offset relative to the other pair, the pairs of terminals joined together by a conductive portion positioned in said channel adjacent to said side wall.
Claim 18
Dependent Claim 99 words
A connector as claimed in claim 12, said interengaging formations comprising: an inwardly projecting rib adjacent to and parallel to an upper edge of each side of the body; at least one first outwardly projecting protrusion adjacent to a lower edge of each side wall of the cap; and at least one further outwardly projecting protrusion spaced from said lower edge of each side wall of the cap, said first protrusion engaging over said inwardly projecting ribs at a first stage of assembly and said further protrusions engaging over said inwardly projecting ribs at a second stage of assembly.
Claim 19
Dependent Claim 44 words
A connector as claimed in claim 15, said slot in one of said sides being of tapered cross section in a transverse plane normal to said sides and said bottom web, whereby a conductor snaps through said slot into the aperture and guide means.
Claim 20
Dependent Claim 30 words
A connector as claimed in claim 15, the side walls of said cap extending beyond the slot in the said side of said body when in a fully assembled condition.
Claim 21
Dependent Claim 16 words
A connector as claimed in claim 1, said guide means comprising apertures extending through said ribs.
Claim 22
Dependent Claim 27 words
A connector as claimed in claim 1, including protrusions at each side of each slot in said front wall of said cap, to form strain relief members.
Claim 23
Dependent Claim 32 words
A connector as claimed in claim 1, including a pair of ribs extending longitudinally on the bottom surface of the body, parallel to said front and back, said ribs defining a channel.
Claim 24
Dependent Claim 24 words
A connector as claimed in claim 22, including a tape extending along said bottom surface between said ribs, said tape extending to further connectors.
Claim 25
Dependent Claim 38 words
A connector as claimed in'claim 22, said ribs spaced inward from said front and back, and a further pair of ribs on said bottom surface extending along edges of said bottom surface adjacent to said back and front.
Claim 26
Dependent Claim 21 words
A connector as claimed in claim 23, including at least two protrusions extending from said bottom surface, through said tape. -
Claim 27
Dependent Claim 20 words
A connector as claimed in claim 25, including a further protrusion extending from said bottom surface between said two protrusions.
Claim 28
Dependent Claim 49 words
A connector as claimed in claim 1, said at least one aperture comprising a plurality of slots in the front wall of said cap, a slot aligned with each aperture in said front wall of said body, said slot extending from a bottom edge up towards said top web.
Claim 29
Dependent Claim 28 words
A connector as claimed in claim 27, said plurality of slots defining a plurality of ribs, and protrusions extending from each side of said ribs into said slots.
Claim 30
Dependent Claim 49 words
A connector as claimed in claim 12, said at least one aperture comprising a plurality of slots in the front wall of said cap, a slot aligned with each aperture in said front wall of said body, said slot extending from a bottom edge up towards said top web.
Claim 31
Dependent Claim 95 words
A connector as claimed in claim 12, said at least one aperture comprising a plurality of slots in the front wall of said cap, a slot aligned with each aperture in said front wall of said body, said slots extending from a bottom edge up towards said top web, said plurality of slots defining a plurality of ribs, and interengaging formations on the back of each rib and on the front of the front rib extending up from the bottom web of said body, whereby lateral displacement of said ribs is at least substantially reduced.
Claim 32
Dependent Claim 80 words
A connector as claimed in claim 12, including a peripheral channel extending inside said front wall, back and sides of said body, said front wall, back wall and side walls of said cap entered in said peripheral channel, said back wall of said cap including a recess extending up from a bottom surface towards the top web of the cap, said recess extending laterally at least for the same distance as said plurality of apertures extending through said front wall.
Claim 33
Dependent Claim 40 words
A connector as claimed in claim 31, including separators extending across said peripheral channel of the body, between a rear one of said spaced ribs and said back of said body, a separator between each adjacent pair of guide means.
Claim 34
Dependent Claim 46 words
A connector as claimed in claim 12, including a laterally extending bead on a top surface of a center one of said spaced ribs, and a further channel in said top web of said cap, positioned between said spaced parallel channels, for reception of said bead.

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