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EP0053483A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Method for manufacturing a module for a fiber optic link

Assignee: Toshiba Corp
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Filing: 1981-11-26
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Granted: —
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Expires: 2001-11-26
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Abstract

Abstract In a method for manufacturing a module for a fiber optic link, a plate-shaped transparent circuit unit (24) is molded in advance. The circuit module (24) is transfer molded together with an optoelectronic element (30) connected to leads (28-2). The circuit module (24) is clamped betweeen a pair of rod- shaped first dies (42, 44) which have a common central axis and one of which defines an optical path of the module, in such a manner that the optoelectronic element (30) is located on a central axis of the circuit module (24). Under this condition, the circuit module (24) is housed in a cavity defined by a pair of second dies (46, 48). A light-shielding molding material is injected into the cavity for injection molding to mold a case (20). After the case (20) is cured, the first and second dies (42, 44, 46, 48) are removed, and the hole of the case (20) formed by one of the first die (44) is closed with a cap to complete a receptacle.

Inventors

  • 👤 Shuhei Katagiri
  • 👤 Kenichi Donuma
  • 👤 Makoto Ohashi

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-09 07:17
CPC Classifications
G; G02; G02B; G02B6/00; G02B6/24; G02B6/42; G02B6/4292; H; H10; H10H; H10H20/00; H10H20/80; H10H20/85; H10H20/8506; H10W; H10W90/00; H10W90/701; H10W90/751; H10W90/756; Y; Y10; Y10S; Y10S359/00; Y10S359/90

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 186 words
A method for manufacturing a module for a fiber optic link, characterized by comprising the steps of: transfer molding a transparent first member (24) which has a predetermined shape, in which is embedded an optoelectronic element (30), and which is mounted on one of leads (26-1, 26-2, 26-3, 26-4, 26-5) extending outwardly therefrom; clamping said first member (24) between a pair of first dies (42, 44) of rod shape which have a common central axis and one of which defines an optical path (19) in the module, so that said optoelectronic element (30) of said first member (24) is positioned on said central axis; injection molding a second member (20) by positioning said first member (24) clamped by said first dies (42, 44) in a cavity of second dies (46, 48) conforming to an outer shape of said second member (20), and injecting a light-shielding molding material in said cavity (50); and removing said first and second dies (42, 44, 46, 48) and covering, with a light shielding cap (52), a hole of said second member (20) formed by the other of said first dies (48).
Claim 2
Independent Claim 186 words
A method for manufacturing a module for a fiber optic link, characterized by comprising the steps of: transfer molding a transparent first member (24) which has a predetermined shape, in which is embedded an optoelectronic element (30), and which is mounted on one of leads (26-1, 26-2, 26-3, 26-4, 26-5) extending outwardly therefrom; clamping said first member (24) between a pair of first dies (42, 44) of rod shape which have a common central axis and one of which defines an optical path (19) in the module, so that said optoelectronic element (30) of said first member (24) is positioned on said central axis; injection molding a second member (20) by positioning said first member (24) clamped by said first dies (42, 44) in a cavity of second dies (46, 48) conforming to an outer shape of said second member (20), and injecting a light-shielding molding material in said cavity (50); and removing said first and second dies (42, 44, 46, 48) and covering, with a light shielding cap (52), a hole of said second member (20) formed by the other of said first dies (48).
Claim 3
Dependent Claim 32 words
A method according to claim 1, characterized in that, in the step of injection molding said second member (20), part of said first member (24) is embedded in said second member (20).
Claim 4
Dependent Claim 95 words
A method according to claim 1, characterized in that, in the step of clamping said first member (24), said first dies (42, 44) define a cavity conforming to an outer shape of said first member (20), and said first member (24) is housed in said cavity when said first member (24) is clamped; and, in the step of injection molding said second member (20), part of said leads extending outward from said first member (24) is embedded in said second member (20) so that said first member (24) is fixed to said second member (20).
Claim 5
Dependent Claim 52 words
A method according to claim 1, characterized in that, in the step of clamping said first member (24), a spacer (54) is arranged between one of said first dies (42) and said first member (24), and said first member (24) is clamped between said first dies (42, 46) through said spacer (54).
Claim 6
Dependent Claim 111 words
A method according to claim 4, characterized in that, in the step of clamping said first member (24), said first dies (42, 46) define a cavity conforming to an outershape of said first member (24) with said spacer (54), and said first member (24) and said spacer (54) are housed in said cavity when said first member (24) and said space (54) are clamped; and, in the step of injection molding said second member (20), part of said leads (26-1, 26-2, 26-3, 26-4, 26-5) extending outward from said first member (20) is embedded in said second member (24), so that said first member (20) is fixed to said second member (24).
Claim 7
Dependent Claim 29 words
A method according to claim 1, characterized in that, said first member (24) has a lens segment (36) formed on an optical axis of said optoelectric element (30) .
Claim 8
Dependent Claim 48 words
A method according to claim 1, characterized in that said second member (20) has a socket (18) to which is mounted a fiber cable connector (4) and which has a hole (19) formed by one of said first dies (42) and defining the optical path of the module.
Claim 9
Dependent Claim 33 words
A method according to claim 1, characterized in that an inner diameter of said hole (19) is substantially equal to an outer diameter of a plug (14) of said fiber cable connector (4).

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