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Composite structure for constructional uses and applications thereof

Assignee: Individual
•
Filing: 1982-07-26
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Granted: 1986-08-19
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Expires: 2002-07-26
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Abstract

Abstract ABSTRACT OF THE DISCLOSURE A composite structure (1) for constructional applications comprises a cover layer (2) made of an actively needle bondable nonwoven fiber fabric and a backing layer (3) optionally of the same nonwoven fabric of a synthetic plastic sheet (7), in particular a sheet with depressions (8), between the cover layer (2) and the backing layer (3), a particle layer (5) with particles (6) of structural materials, such as sand, gravel, hydraulic binders or their mixtures, is arranged. The three layers (2, 3, 5) are needle bonded to each other preferably by means of holding fibers (4) taken from the cover layer (2). Various applications of the composite body (1) are disclosed wherein the composite structure may be advantageously used as a driveway or walkway cover, as replacement for pavements, as a weighting mat, for the plastering of walls, the construction of emergency shelters, the sealing of gaps and the filling of roof passages, with the utilization of the properties of the granular particles (6) and their treatment, especially when present in the form of mixtures.

Inventors

  • 👤 Gunter H. Tesch

Bibliographic Details

Application Number —
Jurisdiction CA
Data Source google_patents
Last Synchronized 2026-11-07 17:23
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/40; D04H1/54; D04H1/542; D04H1/545; D04H1/44; D04H1/46; D04H1/498; D04H13/00; E; E01; E01C; E01C5/00; E01C5/06; E01C7/00; E01C7/08; E01C7/10; E01C7/12; E01C9/00; E01C9/08; E01C9/086; E02; E02D; E02D17/00; E02D17/20; E02D17/202; E04; E04C; E04C2/00; E04C2/02; E04C2/26; E04C2/30; E04C2/40; E04C2/405

Claims Analysis

Total Claims: 32
Claim 1
Independent Claim 103 words
A composite structure for constructional purposes comprising at least one nonwoven fiber layer and a layer of granular particles of a structural material or at least a component of such a material, wherein the particles are of such mechanical strength that they are not destroyed by needles in a needle-bonding process, and wherein the layer of granular particles is arranged and held between a backing layer and a cover layer, with at least one of said backing and cover layers containing fibers or filaments needle bonded to the other through the particle layer, the granu-lar particles comprising sand, gravel or a hydraulic binder.
Claim 2
Dependent Claim 103 words
A composite structure for constructional purposes comprising at least one nonwoven fiber layer and a layer of granular particles of a structural material or at least a component of such a material, wherein the particles are of such mechanical strength that they are not destroyed by needles in a needle-bonding process, and wherein the layer of granular particles is arranged and held between a backing layer and a cover layer, with at least one of said backing and cover layers containing fibers or filaments needle bonded to the other through the particle layer, the granu-lar particles comprising sand, gravel or a hydraulic binder.
Claim 3
Dependent Claim 19 words
A composite structure according to claim 1, wherein the particles have a grain diameter of 5 mm and less.
Claim 4
Dependent Claim 17 words
A composite structure according to claim 1, wherein the particles have a grain diameter of 0.02-2 mm.
Claim 5
Dependent Claim 20 words
A composite structure according to claim 1, wherein the particles are present with a specific surface weight of 4-12 kg/m2.
Claim 6
Dependent Claim 24 words
A composite structure according to claim 1, in the configuration of a met, sheet, a cushion. a sand bag, a strip or a hose.
Claim 7
Dependent Claim 16 words
A composite structure according to claim 1, wherein the hydraulic binder comprises lime, gypsum or cement.
Claim 8
Dependent Claim 20 words
A composite structure according to claim 1 or 6 wherein the hydraulic binder is in the form of a mortar.
Claim 9
Dependent Claim 25 words
A composite structure according to claim 1, wherein the particles are bonded with water or water glass or an organic binder into a solid mass.
Claim 10
Dependent Claim 20 words
A composite structure according to claim l wherein the particles are bonded with a synthetic resin into a solid mass.
Claim 11
Dependent Claim 15 words
A composite structure according to claim 1, which is deformable by pressing, compression or bending.
Claim 12
Dependent Claim 21 words
A composite structure according to claim 1, wherein at least the cover layer is a nonwoven fibrous fabric with long fibers.
Claim 13
Dependent Claim 28 words
A composite structure according to claim 1, wherein at least the cover layer is a nonwoven fibrous fabric with long fibers with a staple length of 40-120 mm.
Claim 14
Dependent Claim 40 words
A composite structure according to claim 1, wherein the particles are secured against shifting in the direction of the plane of the cover layer by individual holding fibers or filaments or bundles of said fibers, produced by the needling process.
Claim 15
Dependent Claim 28 words
l4. A composite structure according to claim 1, wherein at least the cover layer is actively needle bonded by means of holding fibers originating in said cover layer.
Claim 16
Dependent Claim 17 words
A composite structure according to claim 1, wherein the backing layer also comprise a nonwoven fiber layer.
Claim 17
Dependent Claim 29 words
A composite body according to claim 15, wherein the composite structure is needle bonded both from the side of the cover layer and the side of the backing layer.
Claim 18
Dependent Claim 27 words
A composite structure according to claim 1, wherein the cover layer and the backing layer are needle bonded together over the entire surface of the composite body.
Claim 19
Dependent Claim 22 words
A composite structure according to claim 1, wherein the particles are arranged in patterns or strips, with alternative locations free of particles.
Claim 20
Dependent Claim 20 words
A composite structure according to claim 1, wherein the backing layer comprises a web or fabric or a fleece material.
Claim 21
Dependent Claim 17 words
A composite body according to claim 1, wherein the backing layer comprises a material free of fibers.
Claim 22
Dependent Claim 19 words
A composite structure according to claim 20, wherein the backing layer comprises a sheet of a synthetic plastic material.
Claim 23
Dependent Claim 20 words
A composite structure according to claim 20, wherein the backing layer comprises a tough sheet of a synthetic plastic material.
Claim 24
Dependent Claim 19 words
A composite structure according to claim 10, wherein the backing layer contains recesses with a bowl-like or elongated configuration.
Claim 25
Dependent Claim 19 words
A composite structure according to claim 20, wherein the backing layer contains recesses with a bowl-like or elongated configuration.
Claim 26
Dependent Claim 19 words
A composite structure according to claim 21, wherein the backing layer contains recesses with a bowl-like or elongated configuration.
Claim 27
Dependent Claim 19 words
A composite structure according to claim 23, 24 or 25, wherein the particles are arranged only in the recesses.
Claim 28
Dependent Claim 29 words
A composite structure according to claim 23, 24 or 25, wherein the holding fibers taken from the cover layer perforate the backing layer at the locations free of recesses.
Claim 29
Dependent Claim 38 words
A composite structure according to claim 23, 24 or 25, wherein the particles are arranged only in the recesses and the holding fibers taken from the cover layer perforate the backing layer at the locations free of recesses.
Claim 30
Dependent Claim 24 words
A composite structure according to claim 23, 24 or 25, wherein the holding fibers perforate the backing layer in the areas of the recesses.
Claim 31
Dependent Claim 26 words
A composite structure according to claim 1, wherein at least the cover layer contains textile fibers or filaments, glass fibers or filaments or rock wool fibers.
Claim 32
Dependent Claim 15 words
A composite structure according to claim l/ having a needle bonding density of 20-200 stitches/cm2.

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