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CA1082302A Expired / Lapsed CA ⏱️ 0.0 years remaining

Method and apparatus for electronically commutating a direct current motor without position sensors

Assignee: General Electric Co
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Filing: 1977-10-28
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Granted: 1980-07-22
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Expires: 1997-10-28
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Abstract

Abstract ABSTRACT OF THE DISCLOSURE Method and apparatus for electronically commutating a direct current motor is disclosed not requiring position sensors but rather sampling induced voltage across an un-energized motor winding to derive control signals therefrom. One motor winding is energized while the voltage across another winding is sampled and integrated to provide a flux indication. The integrated voltage sample is compared to a reference and when that integrated value exceeds the reference, the next winding of the motor is enabled and the voltage integral returned to an initial value. A ring counter maintains an indication of the currently energized winding and may also be employed to cause the sampling circuit to sample the induced voltage on the winding next in the motor sequence to be energized. A system for detecting the rest position of a brushless direct current motor is also disclosed wherein a voltage pulse is applied to one armature winding and the voltage induced in another armature winding by that voltage pulse and any associated rotor motion determines the rotor rest position. To resolve any ambiguous indications, a second armature winding may be similarly pulsed and the results thereof sensed. An approach for inverting a D.C. voltage for use in ener-gizing an induction motor is also disclosed wherein the normally applied rectangular wave form has its third and fifth harmonic content reduced to more nearly approximate the application of a sinusoidal wave form.

Inventors

  • 👤 Floyd H. Wright

Bibliographic Details

Application Number —
Jurisdiction CA
Data Source google_patents
Last Synchronized 2026-11-04 22:03
CPC Classifications
—

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 223 words
The method of providing commutating signals for a brushless direct current motor having a stationary armature with a longitudinal axis, a plurality of stator windings disposed in the armature to produce magnetic fields in response to selective winding energization, and a permanent magnet rotor adapted to rotate about the longitudinal axis in response to magnetic fields established by the selective winding energization comprising sequentially repeating the steps of: energizing at least one of the plurality of stator windings; selecting an unenergized winding which is another one of the plurality of windings available for energization for causing rotational movement of the permanent magnet rotor; sampling the induced voltage across the selected unenergized winding during a sampling interval; integrating the induced voltage during the sampling interval for developing a voltage integral with the integrating being initiated from a preselected initial integral value; comparing the voltage integral to a predeter-mined reference voltage level which is indicative of a predetermined relative angular position of the permanent magnet rotor; and returning the voltage integral to the initial value whereby integration of induced voltage of another unenergized winding may be subsequently performed and energizing another winding when the voltage integral exceeds the reference voltage level thereby providing selective commutation of the motor windings independently of rotor speed and in accordance with the relative position of the permanent magnet rotor.
Claim 2
Independent Claim 223 words
The method of providing commutating signals for a brushless direct current motor having a stationary armature with a longitudinal axis, a plurality of stator windings disposed in the armature to produce magnetic fields in response to selective winding energization, and a permanent magnet rotor adapted to rotate about the longitudinal axis in response to magnetic fields established by the selective winding energization comprising sequentially repeating the steps of: energizing at least one of the plurality of stator windings; selecting an unenergized winding which is another one of the plurality of windings available for energization for causing rotational movement of the permanent magnet rotor; sampling the induced voltage across the selected unenergized winding during a sampling interval; integrating the induced voltage during the sampling interval for developing a voltage integral with the integrating being initiated from a preselected initial integral value; comparing the voltage integral to a predeter-mined reference voltage level which is indicative of a predetermined relative angular position of the permanent magnet rotor; and returning the voltage integral to the initial value whereby integration of induced voltage of another unenergized winding may be subsequently performed and energizing another winding when the voltage integral exceeds the reference voltage level thereby providing selective commutation of the motor windings independently of rotor speed and in accordance with the relative position of the permanent magnet rotor.
Claim 3
Dependent Claim 29 words
The method of claim 1 wherein the step of integrat-ing is performed over a time interval shorter than the time during which the at least one winding is energized.
Claim 4
Dependent Claim 23 words
The method of claim 2 wherein the step of integrating is initiated a short time after the at least one winding is energized.
Claim 5
Dependent Claim 35 words
The method of claim 1 including the further steps of retaining a digital indication of the at least one winding being energized and changing that digital indication when the voltage integral exceeds the reference voltage.
Claim 6
Dependent Claim 211 words
A commutation circuit for a brushless direct current motor comprising a stationary armature having a long-itudinal axis, a plurality of stator windings disposed on said armature to produce magnetic fields, a permanent magnet rotor adapted to rotate about said axis in response to magnetic field established by said armature, said commutation circuit comprising: counter means identifying the energized winding; means for sampling the induced voltage in a winding not currently energized; said means for sampling responsive to the counter means for selecting a winding not currently energized and for establishing a sampling interval; means for integrating having an integration mode and an initial state, and connected to the means for sampling for integrating the induced voltage during the sampling interval for developing a voltage integral; a comparator for comparing the voltage integral to a predetermined reference voltage level and providing an output signal when the voltage integral exceeds the reference voltage level thereby indicating that the permanent magnet rotor has reached a predetermined relative angular position; means responsive to the comparator output signal for returning the integrating means to its initial state thereby readying the integrating means for responding to induced voltage of another selected unenergized winding and for incrementing the counter means for identifying still another winding to be energized.
Claim 7
Dependent Claim 211 words
A commutation circuit for a brushless direct current motor comprising a stationary armature having a long-itudinal axis, a plurality of stator windings disposed on said armature to produce magnetic fields, a permanent magnet rotor adapted to rotate about said axis in response to magnetic field established by said armature, said commutation circuit comprising: counter means identifying the energized winding; means for sampling the induced voltage in a winding not currently energized; said means for sampling responsive to the counter means for selecting a winding not currently energized and for establishing a sampling interval; means for integrating having an integration mode and an initial state, and connected to the means for sampling for integrating the induced voltage during the sampling interval for developing a voltage integral; a comparator for comparing the voltage integral to a predetermined reference voltage level and providing an output signal when the voltage integral exceeds the reference voltage level thereby indicating that the permanent magnet rotor has reached a predetermined relative angular position; means responsive to the comparator output signal for returning the integrating means to its initial state thereby readying the integrating means for responding to induced voltage of another selected unenergized winding and for incrementing the counter means for identifying still another winding to be energized.
Claim 8
Dependent Claim 14 words
The commutation circuit of claim 5 wherein the counter means comprises a ring counter.
Claim 9
Dependent Claim 34 words
The commutation circuit of claim 5 wherein the responsive means includes a one-shot timer for resetting the means for integrating, and a differentiating circuit responsive to the one-shot timer for incrementing the counter means.
Claim 10
Dependent Claim 50 words
The commutation circuit of claim 5 wherein the means for sampling includes a plurality of electrically actuable switches each in series with a motor winding lead and responsive to the counter means to sample an induced voltage in a winding not then identified by the counter means as being energized.
Claim 11
Dependent Claim 21 words
The commutation circuit of claim 8 wherein the counter means enables the means for sampling the winding next to be energized.
Claim 12
Dependent Claim 288 words
A commutation circuit for a brushless direct current motor comprising a stationary armature having a longitu-dinal axis, a plurality of stator windings disposed on said armature to produce magnetic fields, a permanent magnet rotor adapted to rotate about said longitudinal axis in response to magnetic field established by said armature, said commutation circuit comprising: counter means identifying the energized winding; means for sampling the induced voltage in a winding not currently energized; said means for sampling responsive to the counter means for selecting a winding not currently energized and for establishing a sampling interval; means for integrating having an integration mode and an initial state, and connected to the means for sampling for integrating the induced voltage during the sampling interval for developing a voltage integral; a comparator for comparing the voltage integral to a predetermined reference voltage level and providing an output signal when the voltage integral exceeds the reference voltage level thereby indicating that the permanent magnet rotor has reached a pre-determined relative angular position; means responsive to the comparator output signal for returning the integrating means to its initial state thereby readying the integrating means for responding to induced voltage of another selected un-energized winding and for incrementing the counter means thereby identifying still another winding to be energized; and power circuit means responsive to the counter means for deenergizing a winding and energizing another winding in response to the incrementing of the counter means and thereby commutating the windings at the predetermined relative angular position of the permanent magnet rotor regardless of the rotor speed in accordance with the value of the integral of the induced voltage in an unenergized winding which is indicative of the relative angular position of the permanent magnet rotor.
Claim 13
Dependent Claim 288 words
A commutation circuit for a brushless direct current motor comprising a stationary armature having a longitu-dinal axis, a plurality of stator windings disposed on said armature to produce magnetic fields, a permanent magnet rotor adapted to rotate about said longitudinal axis in response to magnetic field established by said armature, said commutation circuit comprising: counter means identifying the energized winding; means for sampling the induced voltage in a winding not currently energized; said means for sampling responsive to the counter means for selecting a winding not currently energized and for establishing a sampling interval; means for integrating having an integration mode and an initial state, and connected to the means for sampling for integrating the induced voltage during the sampling interval for developing a voltage integral; a comparator for comparing the voltage integral to a predetermined reference voltage level and providing an output signal when the voltage integral exceeds the reference voltage level thereby indicating that the permanent magnet rotor has reached a pre-determined relative angular position; means responsive to the comparator output signal for returning the integrating means to its initial state thereby readying the integrating means for responding to induced voltage of another selected un-energized winding and for incrementing the counter means thereby identifying still another winding to be energized; and power circuit means responsive to the counter means for deenergizing a winding and energizing another winding in response to the incrementing of the counter means and thereby commutating the windings at the predetermined relative angular position of the permanent magnet rotor regardless of the rotor speed in accordance with the value of the integral of the induced voltage in an unenergized winding which is indicative of the relative angular position of the permanent magnet rotor.
Claim 14
Dependent Claim 39 words
The commutation circuit of claim 10 wherein the means responsive to the comparator output signal includes a one-shot timer for resetting the means for integrating, and a differentiating circuit responsive to the one-shot timer for incrementing the counter means.
Claim 15
Dependent Claim 50 words
The commutation circuit of claim 10 wherein the means for sampling includes a plurality of electrically actuable switches each in series with a motor winding lead and responsive to the counter means to sample an induced voltage in a winding not then identified by the counter means as being energized.
Claim 16
Dependent Claim 28 words
The commutation circuit of claim 10 wherein said counter means is operably connected to cause operation of said power circuit means without being subjected to winding energization voltage.

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