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USRE28681E Expired / Lapsed US ⏱️ 0.0 years remaining

High temperature alloys

Assignee: James French Baldwin
•
Filing: 1975-07-29
•
Granted: 1976-01-13
•
Expires: 1995-07-29
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Abstract

Abstract Nickel base superalloys in which critical amounts of boron are employed to enhance creep-rupture strength and ductility in the 1,300° F-1,800° F. temperature range. Creep-rupture strength and ductility at temperatures around 1,800° F. also is enhanced by employing amounts of carbon below a critical upper limit. These alloys are particularly useful in the form of castings as gas turbine engine components.

Inventors

  • 👤 James French Baldwin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 02:22
CPC Classifications
C; C22; C22C; C22C19/00; C22C19/03; C22C19/05; C22C19/051; C22C19/055

Claims Analysis

Total Claims: 54
Claim 1
Independent Claim 245 words
A nickel base alloy for use at relatively high temperatures consisting essentially of the following elements in the weight percent ranges set forth:Elements Percent______________________________________Chromium 5-22Aluminum 0.2-8Titanium 0.5-7Boron 0.07-0.25Carbon less than 0.05%Cobalt 0.00-20Columbium 0.00-3Molybdenum 0.00-8Tantalum 0.00-10Vanadium 0.00-2Tungsten 0.00-20Rhenium 0.00-2Zirconium 0.00-1.00______________________________________ the balance of the alloy being essentially nickel and minor amounts of impurities and incidental elements which do not detrimentally affect the basic characteristics of the alloy, said nickel being present in an amount of from about 35% to 85% by weight..]. .[.2. The nickel base alloy of claim 1 wherein the carbon content is no more than 0.025% by weight..]. .[.3. the nickel base alloy of claim 1 wherein the boron content is about 0.075% to 0.2% by weight..]. .[.4. A cast component for use in a gas turbine engine formed of the alloy of claim 1..]. .[.5. The component of claim 4 in which said component is a turbine blade..]. .[.6. The component of claim 4 in which said component is a disk..]. .[.7. The component of claim 4 in which said component is an integral wheel comprising a disk and turbine blade..]. .[.8. A cast component for use in a gas turbine engine formed of the alloy of claim 3..]. .[.9. The component of claim 8 wherein said component is a turbine blade..]. .[.10. The component of claim 8 wherein said component is a disk..]. .[.11. The component of claim 8 wherein said component is an integral wheel comprising a disk and turbine
Claim 2
Dependent Claim 22 words
blade..]. 12. A shaped object of the alloy of claim .[.1.]. .Iadd.50 .Iaddend.capable of withstanding an applied stress of 94,000 psi at
Claim 3
Dependent Claim 34 words
1,400°F. without rupture for a time in excess of 120 hours. 13. A shaped object of the alloy of claim .[.1.]. .Iadd.12 .Iaddend.capable of withstanding an applied stress of 29,000 psi at 1,800°F. without
Claim 4
Dependent Claim 53 words
rupture for a time in excess of 40 hours. 14. The alloy of claim .[.1.]. .Iadd.50 .Iaddend.which contains, on a weight basis, about 6.0% to about 17% chromium, about 2% to about 8% aluminum, .[.about 0.75% to about 3% titanium, about 2% to about 17% cobalt,.]. and about 40% to 80% by weight
Claim 5
Dependent Claim 13 words
nickel. 15. The nickel base alloy of claim 14 wherein the carbon content
Claim 6
Dependent Claim 16 words
is no more than 0.025% by weight. 16. A cast component for use in a gas
Claim 7
Dependent Claim 16 words
is no more than 0.025% by weight. 16. A cast component for use in a gas
Claim 8
Dependent Claim 14 words
turbine engine formed of the alloy of claim 14. 17. A cast component for
Claim 9
Dependent Claim 53 words
use in a gas turbine engine formed of the alloy of claim 15. 18. The alloy of claim .[.1.]. .Iadd.50 .Iaddend.which contains, on a weight basis, about 5% to 12% chromium, about 4% to about 8% aluminum, .[.about 0.75% to about 2.5% titanium,.]. about 5% to about 15.5% cobalt, and about 40% to
Claim 10
Dependent Claim 14 words
80% by weight nickel. 19. The nickel base alloy of claim 18 wherein the
Claim 11
Dependent Claim 14 words
carbon content is no more than 0.025 by weight. 20. A cast component for
Claim 12
Dependent Claim 14 words
carbon content is no more than 0.025 by weight. 20. A cast component for
Claim 13
Dependent Claim 31 words
use in a gas turbine engine formed of the alloy of claim 18. 21. A cast component for use in a gas turbine engine formed of the alloy of claim 19.
Claim 14
Dependent Claim 104 words
A nickel base alloy for use at relatively high temperatures consisting essentially of the following elements in the weight percent ranges set forth: Elements Percent ______________________________________ Chromium 6 - 17 Aluminum 2 - 8 Titanium 0.75 - 3 Boron 0.05 - 0.3 Carbon 0.00 - 0.05 Cobalt 2 - 17 Columbium 0.25 - 3 Molybdenum 0.00- 3 Tantalum 0.00 - 3 Tungsten 5 - 20 Zirconium 0.001 - 0.5 ______________________________________ the balance of the alloy being essentially nickel and minor amounts of impurities and incidental elements which do not detrimentally affect the basic characteristics of the alloy, said nickel being present in an amount
Claim 15
Dependent Claim 104 words
A nickel base alloy for use at relatively high temperatures consisting essentially of the following elements in the weight percent ranges set forth: Elements Percent ______________________________________ Chromium 6 - 17 Aluminum 2 - 8 Titanium 0.75 - 3 Boron 0.05 - 0.3 Carbon 0.00 - 0.05 Cobalt 2 - 17 Columbium 0.25 - 3 Molybdenum 0.00- 3 Tantalum 0.00 - 3 Tungsten 5 - 20 Zirconium 0.001 - 0.5 ______________________________________ the balance of the alloy being essentially nickel and minor amounts of impurities and incidental elements which do not detrimentally affect the basic characteristics of the alloy, said nickel being present in an amount
Claim 16
Dependent Claim 16 words
of from about 40% to 80% by weight. 23. The nickel base alloy of claim 22
Claim 17
Dependent Claim 28 words
wherein the boron content is about 0.07% to about 0.25% by weight. 24. The nickel base alloy of claim 22 wherein the carbon content is no more than
Claim 18
Dependent Claim 14 words
025 by weight. 25. A cast component for use in a gas turbine engine
Claim 19
Dependent Claim 14 words
025 by weight. 25. A cast component for use in a gas turbine engine
Claim 20
Dependent Claim 15 words
formed of the alloy of claim 22. 26. A cast component for use in gas
Claim 21
Dependent Claim 95 words
turbine engine formed of the alloy of claim 24. 27. A nickel base alloy for use at relatively high temperatures consisting essentially of the following elements in the weight percent ranges set forth: Elements Percent ______________________________________ Chromium 8 - 10.25 Aluminum 4.75 - 5.5 Titanium 1 - 2.5 Boron 0.05 - 0.3 Carbon 0.00 - 0.05 Cobalt 8 - 12 Columbium 0.75 - 1.8 Tungsten 11 - 16 Zirconium 0.00 - 0.20 ______________________________________ the balance of the alloy being essentially nickel and minor amounts of impurities and incidental elements which do not detrimentally affect the
Claim 22
Dependent Claim 13 words
basic characteristics of the alloy. 28. The nickel base alloy of claim 27
Claim 23
Dependent Claim 28 words
wherein the boron content is about 0.07% to about 0.25% by weight. 29. The nickel base alloy of claim 27 wherein the carbon content is no more than
Claim 24
Dependent Claim 14 words
025% by weight. 30. A cast component for use in a gas turbine engine
Claim 25
Dependent Claim 14 words
025% by weight. 30. A cast component for use in a gas turbine engine
Claim 26
Dependent Claim 15 words
formed of the alloy of claim 27. 31. The component of claim 30 in which
Claim 27
Dependent Claim 15 words
said component is a turbine blade. 32. A cast component for use in a gas
Claim 28
Dependent Claim 15 words
said component is a turbine blade. 32. A cast component for use in a gas
Claim 29
Dependent Claim 14 words
turbine engine formed of the alloy of claim 29. 33. The component of claim
Claim 30
Dependent Claim 40 words
32 wherein said component is a turbine blade. 34. A shaped object of the alloy of claim 27 capable of withstanding an applied stress of 94,000 psi at 1,400° F. without rupture for a time in excess of 120 hours.
Claim 31
Dependent Claim 25 words
A shaped object of the alloy of claim 29 capable of withstanding an applied stress of 29,000 psi at 1,800° F. without rupture for a
Claim 32
Dependent Claim 112 words
time in excess of 40 hours. 36. A nickel base alloy for use at relatively high temperatures consisting essentially of the following elements in the weight percent ranges set forth: Elements Percent ______________________________________ Chromium 5 - 12 Aluminum 4 - 8 Titanium 0.75 - 2.5 Boron 0.05 - 0.3 Carbon 0.00 - 0.05 Cobalt 5 - 15.5 Columbium 0.00 - 0.20 Molybdenum 3 - 8 Tantalum 2.3 - 10 Tungsten 0.00 - 2.5 Zirconium 0.00 - 1 ______________________________________ the balance of the alloy being essentially nickel and minor amounts of impurities and incidental elements which do not detrimentally affect the basic characteristics of the alloy, said nickel being present in an amount
Claim 33
Dependent Claim 112 words
time in excess of 40 hours. 36. A nickel base alloy for use at relatively high temperatures consisting essentially of the following elements in the weight percent ranges set forth: Elements Percent ______________________________________ Chromium 5 - 12 Aluminum 4 - 8 Titanium 0.75 - 2.5 Boron 0.05 - 0.3 Carbon 0.00 - 0.05 Cobalt 5 - 15.5 Columbium 0.00 - 0.20 Molybdenum 3 - 8 Tantalum 2.3 - 10 Tungsten 0.00 - 2.5 Zirconium 0.00 - 1 ______________________________________ the balance of the alloy being essentially nickel and minor amounts of impurities and incidental elements which do not detrimentally affect the basic characteristics of the alloy, said nickel being present in an amount
Claim 34
Dependent Claim 16 words
of from about 40% to 80% by weight. 37. The nickel base alloy of claim 36
Claim 35
Dependent Claim 28 words
wherein the boron content is about 0.07% to about 0.25% by weight. 38. The nickel base alloy of claim 36 wherein the carbon content is no more than
Claim 36
Dependent Claim 14 words
025% by weight. 39. A cast component for use in a gas turbine engine
Claim 37
Dependent Claim 14 words
025% by weight. 39. A cast component for use in a gas turbine engine
Claim 38
Dependent Claim 16 words
formed of the alloy of claim 36. 40. A cast component for use in a gas
Claim 39
Dependent Claim 95 words
turbine engine formed of the alloy of claim 38. 41. A nickel base alloy for use at relatively high temperatures consisting essentially of the following elements in the weight percent ranges set forth: Elements Percent ______________________________________ Chromium 7.5 - 8.5 Aluminum 5.75 - 6.25 Titanium 0.8 - 1.2 Boron 0.05 - 0.3 Carbon 0.00 - 0.05 Cobalt 9.5 - 10.5 Molybdenum 5.75 - 6.25 Tantalum 4.0 - 4.5 Zirconium 0.05 - 0.10 ______________________________________ the balance of the alloy being essentially nickel and minor amounts of impurities and incidental elements which do not detrimentally affect the
Claim 40
Dependent Claim 13 words
basic characteristics of the alloy. 42. The nickel base alloy of claim 41
Claim 41
Dependent Claim 28 words
wherein the boron content is about 0.07% to about 0.25% by weight. 43. The nickel base alloy of claim 41 wherein the carbon content is no more than
Claim 42
Dependent Claim 14 words
025% by weight. 44. A cast component for use in a gas turbine engine
Claim 43
Dependent Claim 14 words
025% by weight. 44. A cast component for use in a gas turbine engine
Claim 44
Dependent Claim 15 words
formed of the alloy of claim 41. 45. The component of claim 44 in which
Claim 45
Dependent Claim 15 words
said component is a turbine blade. 46. A cast component for use in a gas
Claim 46
Dependent Claim 15 words
said component is a turbine blade. 46. A cast component for use in a gas
Claim 47
Dependent Claim 14 words
turbine engine formed of the alloy of claim 43. 47. The component of claim
Claim 48
Dependent Claim 40 words
46 wherein said component is a turbine blade. 48. A shaped object of the alloy of claim 41 capable of withstanding an applied stress of 94,000 psi at 1,400° F. without rupture for a time in excess of 120 hours.
Claim 49
Dependent Claim 25 words
A shaped object of the alloy of claim 43 capable of withstanding an applied stress of 29,000 psi at 1,800° F. without rupture for a
Claim 50
Dependent Claim 96 words
time in excess of 40 hours. 50. A nickel base alloy for use at relatively high temperatures consisting essentially of the following elements in the weight percent ranges set forth: ELEMENTS PERCENT ______________________________________ Chromium 5-22 Aluminum 0.2-8 Titanium 0.5-7 Boron 0.05-0.3 Carbon less than 0.05 Cobalt 2-17 Columbium 0.00-3 Molybdenum 0.00-8 Tantalum 0.00-10 Vanadium 0.00-2 Tungsten 0.00-20 Rhenium 0.00-2 Zirconium 0.00-1.00 ______________________________________ the balance of the alloy being essentially nickel and minor amounts of impurities and incidental elements which do not detrimentally affect the basic characteristics of the alloy, said nickel being present in an amount
Claim 51
Dependent Claim 96 words
time in excess of 40 hours. 50. A nickel base alloy for use at relatively high temperatures consisting essentially of the following elements in the weight percent ranges set forth: ELEMENTS PERCENT ______________________________________ Chromium 5-22 Aluminum 0.2-8 Titanium 0.5-7 Boron 0.05-0.3 Carbon less than 0.05 Cobalt 2-17 Columbium 0.00-3 Molybdenum 0.00-8 Tantalum 0.00-10 Vanadium 0.00-2 Tungsten 0.00-20 Rhenium 0.00-2 Zirconium 0.00-1.00 ______________________________________ the balance of the alloy being essentially nickel and minor amounts of impurities and incidental elements which do not detrimentally affect the basic characteristics of the alloy, said nickel being present in an amount
Claim 52
Dependent Claim 16 words
of from about 35% to 85% by weight. 51. The nickel base alloy of claim 50
Claim 53
Dependent Claim 28 words
wherein the boron content is about 0.07% to about 0.25% by weight. 52. The nickel base alloy of claim 51 wherein the carbon content is no more than
Claim 54
Dependent Claim 540 words
025% by weight. 53. A cast component for use in a gas turbine engine formed of the alloy of claim 50. .Iadd. 54. The nickel base alloy of claim 50 wherein the molybdenum content is 0.00 - 3% and the tungsten content is 5 - 20%. .Iaddend..Iadd. 55. The nickel base alloy of claim 50 wherein the molybdenum content is 3 - 8%, the tungsten content is < 2.5%, and the tantalum content is 2.3 - 10%. .Iaddend..Iadd. 56. The nickel base alloy of claim 50 wherein the cobalt content is 5 to 15.5% cobalt. .Iaddend. .Iadd. 57. A nickel base alloy for use at relatively high temperatures consisting essentially of the following elements in the weight percent ranges set forth: Elements Percent ______________________________________ Chromium 5 - 12 Aluminum 2 - 8 Titanium 0.5 - 7 Boron 0.05 - 0.3 Carbon less than 0.05% Cobalt 2 - 17 Columbium 0.00 - 3 Molybdenum 0.00 - 8 Tantalum 0.00 - 3 Vanadium 0.00 - 2 Tungsten < 2.5 Rhenium 0.00 - 2 Zirconium 0.00 - 1.00 ______________________________________ the balance of the alloy being essentially nickel and minor amounts of impurities and incidental elements which do not detrimentally affect the basic characteristics of the alloy, said nickel being present in an amount of from about 35% to 85% by weight. .Iaddend..Iadd. 58. The nickel base alloy of claim 57 wherein the tungsten and vanadium contents are essentially 0. .Iaddend..Iadd. 59. A cast component for use in a gas turbine engine formed of the alloy of claim 57. .Iaddend..Iadd. 60. The nickel base alloy of claim 57 wherein the carbon content is no more than 0.025% by weight. .Iaddend. .Iadd. 61. A nickel base alloy for use at relatively high temperatures consisting essentially of the following elements in the weight percent ranges set forth: ELEMENTS PERCENT ______________________________________ Chromium 5-22 Aluminum 0.2-8 Titanium 0.5-7 Boron 0.05-0.3 Carbon less than 0.05 Columbium 0.00-3 Cobalt 5-15.5 Molybdenum < 3 Tantalum 0-10 Vanadium 0.00-2 Tungsten 0.00-20 Rhenium 0.00-2 Zirconium 0.00-1.00 ______________________________________ the balance of the alloy being essentially nickel and minor amounts of impurities and incidental elements which do not detrimentally affect the basic characteristics of the alloy, said nickel being present in an amount of from about 35% to 85% by weight. .Iaddend..Iadd. 62. The nickel base alloy of claim 61 wherein the carbon content is no more than 0.025% by weight. .Iaddend..Iadd. 63. The nickel base alloy of claim 61 wherein the chromium content is 5 - 12% and the tungsten content is 5 - 20%. .Iaddend. .Iadd. 64. The alloy of claim 61, which contains, on a weight basis, about 2.3% to about 10% tantalum. .Iaddend..Iadd. 65. The alloy of claim 64 which contains, on a weight basis, 5-20% tungsten. .Iaddend..Iadd. 66. The alloy of claim 61, which contains, on a weight basis, less than 3% tantalum. .Iaddend..Iadd. 67. The alloy of claim 14 which contains, on a weight basis, 0 to about 3% molybdenum, 0 to about 3% tantalum, about 5% to about 20% tungsten, and about 0.001 to about 0.5% zirconium. .Iaddend..Iadd. 68. The alloy of claim 18, which contains, on a weight basis, about 3% to about 8% molybdenum, about 2.3% to about 10% tantalum, and 0 to about 2.5% tungsten.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-01-12 1979-07-14 1980-01-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-01-12 1983-07-14 1984-01-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-01-12 1987-07-14 1988-01-13 $7700.00 Window Closed / Lapsed

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