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Chemical vapor deposition (CVD) of cubic silicon carbide SiC

Assignee: UNITED STATES OF AMERICAN AS RESPRESENTED BY SECRETARY OF NAVY
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Filing: 1985-07-03
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Granted: 1986-02-04
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Expires: 2005-07-03
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Abstract

Abstract A method for chemical vapor deposition (CVD) of cubic Silicon Carbide (SiC) comprising the steps of etching silicon substrates having one mechanically polished face; depositing a thin buffer layer of cubic SiC formed by reaction between a heated Si substrate and a H 2 C 3 H 8 gas mixture; and depositing SiC on the buffer layer at high temperature using H 2 +C 3 H 8 +SiH 4 mixture.

Inventors

  • 👤 Arrigo Addamiano

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 11:58
CPC Classifications
C; C23; C23C; C23C16/00; C23C16/02; C23C16/0272; C23C16/0227; C23C16/22; C23C16/30; C23C16/32; C23C16/325

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 207 words
A method for producing large-area cubic SiC wafers comprising the steps of: wet-etching an Si substrate; heating the Si substrate to between 1370° C. and 1405° C. in H 2 gas; exposing the Si substrate to C 3 H 8 for 5-30 seconds, after temperature equilibrium in the heating step has been reached, to form a buffer layer of single crystal cubic SiC on the Si substrate, the amount of C 3 H 8 being no greater than 1% by volume of the H 2 gas; quenching to room temperature the Si substrate having a cubic SiC buffer layer in a gas of H 2 ; heating the Si substrate with the SiC buffer layer to between 1370° C. and 1405° C. in H 2 gas; exposing the Si substrate having the buffer layer to C 3 H 8 and SiH 4 after thermal equilibrium has been reached in the second heating step for 0.25 to 5 hours to make a thicker layer of cubic SiC, the amount of C 3 H 8 and SiH 4 each being no greater than 1% by volume of the H 2 gas; and quenching the Si substrate having the thicker layer of SiC in H 2 gas to room temperature.
Claim 2
Independent Claim 207 words
A method for producing large-area cubic SiC wafers comprising the steps of: wet-etching an Si substrate; heating the Si substrate to between 1370° C. and 1405° C. in H 2 gas; exposing the Si substrate to C 3 H 8 for 5-30 seconds, after temperature equilibrium in the heating step has been reached, to form a buffer layer of single crystal cubic SiC on the Si substrate, the amount of C 3 H 8 being no greater than 1% by volume of the H 2 gas; quenching to room temperature the Si substrate having a cubic SiC buffer layer in a gas of H 2 ; heating the Si substrate with the SiC buffer layer to between 1370° C. and 1405° C. in H 2 gas; exposing the Si substrate having the buffer layer to C 3 H 8 and SiH 4 after thermal equilibrium has been reached in the second heating step for 0.25 to 5 hours to make a thicker layer of cubic SiC, the amount of C 3 H 8 and SiH 4 each being no greater than 1% by volume of the H 2 gas; and quenching the Si substrate having the thicker layer of SiC in H 2 gas to room temperature.
Claim 3
Dependent Claim 30 words
A method as described in claim 1 wherein the wet-etching step is carried out in a mixture of nitric, hydrofluoric and acetic acid in a volume ratio of 5:3:3, respectively.
Claim 4
Dependent Claim 33 words
A method as described in claim 2 wherein after the wet-etching step, there is an additional step of placing the wet-etched Si substrate on a graphite susceptor inside an rf-induction heated quartz tube.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-02-03 1989-08-05 1990-02-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-02-03 1993-08-05 1994-02-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-02-03 1997-08-05 1998-02-04 $7700.00 Window Closed / Lapsed

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