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USH189H Expired / Lapsed US ⏱️ 0.0 years remaining

Process for production of alpha alumina bodies by sintering seeded boehmite made from alumina hydrates

Assignee: Saint Gobain Abrasives Inc
•
Filing: 1985-07-16
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Granted: 1987-01-06
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Expires: 2005-07-16
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Abstract

Abstract Inexpensive hydrates of alumina are used for the production of dense, submicron alumina bodies by conversion of the alumina hydrates to a soluble form which is then used to produce a boehmite gel. The boehmite gel, with very small particles of alpha alumina intimately dispersed therein is dried and fired to 1300° C. to 1450° C.

Inventors

  • 👤 Ralph Bauer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 00:27
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/01; C04B35/10; C04B35/111; C04B35/1115; C09; C09K; C09K3/00; C09K3/14; C09K3/1409

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 99 words
A method of making articles containing submicron alpha alumina in at least one phase, comprising (1) dissolving alumina hydrate in nitric acid, (2) converting the thus formed aluminum salt to boehmite having a crystal size below 100×10 -10 meters by nuetralization with ammonia, converting said boehmite to a gel by acidification, and firing said gel in the presence of at least 0.5% by weight of alpha alumina submicron seed particles to a temperature less than 1450° C. for a time such that the thus formed alpha alumina phase has an average crystal size of less than 0.5×10 -6 meters.
Claim 2
Independent Claim 99 words
A method of making articles containing submicron alpha alumina in at least one phase, comprising (1) dissolving alumina hydrate in nitric acid, (2) converting the thus formed aluminum salt to boehmite having a crystal size below 100×10 -10 meters by nuetralization with ammonia, converting said boehmite to a gel by acidification, and firing said gel in the presence of at least 0.5% by weight of alpha alumina submicron seed particles to a temperature less than 1450° C. for a time such that the thus formed alpha alumina phase has an average crystal size of less than 0.5×10 -6 meters.
Claim 3
Dependent Claim 33 words
A method as in claim 1 in which the aqueous aluminous salt solution formed in step (1) is neutralized with ammonium hydroxide to form boehmite having a crystal size below 100×10 -10 meters.
Claim 4
Dependent Claim 57 words
A method as in claim 1 in which the aluminum salt is a nitrate salt and is dried and fired to increase the Al 2 O 3 lNO 3 ratio to at least 2.5 to 1 and then autoclaved at 150° to 300° C. to produce boehmite having a crystal size of less than 150×10 -10 meters.
Claim 5
Dependent Claim 19 words
A method as in claim 1 in which the alumina hydrate is in the form of naturally occuring ore.
Claim 6
Dependent Claim 12 words
A method as in claim 4 in which the ore is bauxite.

References Cited (Backward Citations)

US1132737A Cited
US1354824A Cited
US1570353A Cited
US2006851A Cited
US2249761A Cited
US2595416A Cited
US2973245A Cited
US3480389A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-01-05 1990-07-07 1991-01-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-01-05 1994-07-07 1995-01-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-01-05 1998-07-07 1999-01-06 $7700.00 Window Closed / Lapsed

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