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US8289635B2 Active / In Force US ⏱️ 2.1 years remaining

Wafer stack, integrated optical device and method for fabricating the same

Assignee: Heptagon Photonics Pte Ltd
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Filing: 2008-12-16
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Granted: 2012-10-16
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Expires: 2028-12-16
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Abstract

Abstract In a method for fabricating an integrated optical device by creating a wafer stack by stacking at least a top wafer carrying as functional elements a plurality of lenses on at least one further wafer including further functional elements, and separating the wafer stack into a plurality of integrated optical devices, wherein corresponding functional elements of the top and further wafer are aligned with each other and define a plurality of main optical axes, a method for providing a sunshade plate as part of an integrated optical device ( 10 ), including the steps of: providing a sunshade plate having a plurality of through holes, the through holes being arranged to correspond to the arrangement of the functional elements on the top wafer; and stacking the sunshade plate on the top wafer, with the through holes being aligned with said main optical axes.

Inventors

  • 👤 Markus Rossi
  • 👤 Hartmut Rudmann

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 17:15
CPC Classifications
H; H10; H10F; H10F39/00; H10F39/80; H10F39/805; H10F39/8053; H10F39/011; H10F39/024; H10F77/00; H10F77/30; H10F77/306; H10F77/331; H10F77/334; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49826

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 168 words
A method for fabricating an integrated optical device comprising the steps of: creating a wafer stack by stacking at least a top wafer carrying as functional elements a plurality of lenses, on at least one further wafer comprising further functional elements, and providing a sunshade plate as part of the integrated optical device by: providing a sunshade plate comprising a plurality of through holes, the through holes being arranged to correspond to the arrangement of the functional elements on the top wafer wherein the sides of the through holes are tapered and have an angle between 20-40° with respect to the normal of the sunshade plate; and stacking the sunshade plate on the top wafer, with the through holes being aligned with said main optical axes separating the wafer stack into a plurality of integrated optical devices, wherein corresponding functional elements of the top and further wafer are aligned with each other and define a plurality of main optical axes, each axis corresponding to one integrated optical device.
Claim 2
Independent Claim 168 words
A method for fabricating an integrated optical device comprising the steps of: creating a wafer stack by stacking at least a top wafer carrying as functional elements a plurality of lenses, on at least one further wafer comprising further functional elements, and providing a sunshade plate as part of the integrated optical device by: providing a sunshade plate comprising a plurality of through holes, the through holes being arranged to correspond to the arrangement of the functional elements on the top wafer wherein the sides of the through holes are tapered and have an angle between 20-40° with respect to the normal of the sunshade plate; and stacking the sunshade plate on the top wafer, with the through holes being aligned with said main optical axes separating the wafer stack into a plurality of integrated optical devices, wherein corresponding functional elements of the top and further wafer are aligned with each other and define a plurality of main optical axes, each axis corresponding to one integrated optical device.
Claim 3
Dependent Claim 30 words
The method of claim 1 , comprising the further step of stacking a transparent cover plate on the sunshade plate prior to separating the wafer stack into individual optical devices.
Claim 4
Dependent Claim 129 words
A wafer stack for the fabrication of integrated optical devices, the wafer stack comprising: at least a top wafer carrying as functional elements a plurality of lenses, at least one further wafer comprising further functional elements, the top wafer being stacked on the further wafer, wherein corresponding functional elements of the top and further wafer are aligned with each other and define a plurality of main optical axes, and wherein the wafer stack further comprises a sunshade plate comprising a plurality of through holes, the sunshade plate being stacked on the top wafer, with the through holes being arranged with said main optical axes, and wherein the sides of the through holes are tapered and have an angle between 20-40° with respect to the normal of the sunshade plate.
Claim 5
Dependent Claim 129 words
A wafer stack for the fabrication of integrated optical devices, the wafer stack comprising: at least a top wafer carrying as functional elements a plurality of lenses, at least one further wafer comprising further functional elements, the top wafer being stacked on the further wafer, wherein corresponding functional elements of the top and further wafer are aligned with each other and define a plurality of main optical axes, and wherein the wafer stack further comprises a sunshade plate comprising a plurality of through holes, the sunshade plate being stacked on the top wafer, with the through holes being arranged with said main optical axes, and wherein the sides of the through holes are tapered and have an angle between 20-40° with respect to the normal of the sunshade plate.
Claim 6
Dependent Claim 18 words
The wafer stack of claim 3 , wherein the sunshade plate is made of an optically non-transparent material.
Claim 7
Dependent Claim 25 words
An integrated optical device, manufactured from a wafer stack according to claim 3 by separating said wafer stack into a plurality of integrated optical devices.
Claim 8
Dependent Claim 25 words
The wafer stack of claim 3 , wherein the through holes have an angle between 25-35° with respect to the normal of the sunshade plate.
Claim 9
Dependent Claim 23 words
The wafer stack of claim 3 , wherein the thickness of the sunshade plate is in the range of 0.1 to 1 millimeters.
Claim 10
Dependent Claim 18 words
The wafer stack of claim 7 , wherein the sunshade plate is made of an optically non-transparent material.
Claim 11
Dependent Claim 18 words
The wafer stack of claim 3 , further comprising a transparent cover plate stacked on the sunshade plate.
Claim 12
Dependent Claim 23 words
The wafer stack of claim 9 , wherein the thickness of the sunshade plate is in the range of 0.1 to 1 millimeters.
Claim 13
Dependent Claim 18 words
The wafer stack of claim 9 , wherein the sunshade plate is made of an optically non-transparent material.
Claim 14
Dependent Claim 140 words
A wafer stack for the fabrication of integrated optical devices, the wafer stack comprising: at least a top wafer carrying as functional elements a plurality of lenses, at least one further wafer comprising further functional elements, the top wafer being stacked on the further wafer, wherein corresponding functional elements of the top and further wafer are aligned with each other and define a plurality of main optical axes, and wherein the wafer stack further comprises a sunshade plate comprising a plurality of through holes, the sunshade plate being stacked on the top wafer, with the through holes being arranged with said main optical axes, and further comprising a transparent cover plate stacked on the sunshade plate, wherein the sides of the through holes are tapered and have an angle between 20-40° with respect to the normal of the sunshade plate.
Claim 15
Dependent Claim 140 words
A wafer stack for the fabrication of integrated optical devices, the wafer stack comprising: at least a top wafer carrying as functional elements a plurality of lenses, at least one further wafer comprising further functional elements, the top wafer being stacked on the further wafer, wherein corresponding functional elements of the top and further wafer are aligned with each other and define a plurality of main optical axes, and wherein the wafer stack further comprises a sunshade plate comprising a plurality of through holes, the sunshade plate being stacked on the top wafer, with the through holes being arranged with said main optical axes, and further comprising a transparent cover plate stacked on the sunshade plate, wherein the sides of the through holes are tapered and have an angle between 20-40° with respect to the normal of the sunshade plate.

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