US7640077B2 — Detection of clogged filter in an HVAC system

Claim 1

Independent Claim 111 words

A control for an HVAC system comprising: an input to receive a measurement indicative of a pressure within an HVAC system, the HVAC system having an air inlet, a temperature conditioning device, a fan, and an outlet downstream of the temperature conditioning device to deliver conditioned air into an environment, the HVAC system to be controlled by said control, and said control being operable to determine a condition of a filter utilized with the HVAC system based upon said measurement, and said measurement being taken between the inlet and the outlet of the HVAC system, said control being an electronic control, and said input receiving an electronic signal as the measurement.

Claim 2

Dependent Claim 111 words

A control for an HVAC system comprising: an input to receive a measurement indicative of a pressure within an HVAC system, the HVAC system having an air inlet, a temperature conditioning device, a fan, and an outlet downstream of the temperature conditioning device to deliver conditioned air into an environment, the HVAC system to be controlled by said control, and said control being operable to determine a condition of a filter utilized with the HVAC system based upon said measurement, and said measurement being taken between the inlet and the outlet of the HVAC system, said control being an electronic control, and said input receiving an electronic signal as the measurement.

Claim 3

Dependent Claim 16 words

The control as set forth in claim 1 , wherein said measurements represent a static pressure.

Claim 4

Dependent Claim 48 words

The control as set forth in claim 2 , wherein said static pressure measurement received by said control includes both a previous static pressure and a current static pressure, and a difference between said current and previous static pressures is utilized to determine said condition of a filter.

Claim 5

Dependent Claim 141 words

An HVAC system comprising: a fan, and a supply duct for supplying air to said fan, said fan being operable to deliver air from said supply duct to an environment to be conditioned, and a filter mounted to remove impurities from said air being delivered by said fan to said environment; a control being operable to receive an indication of pressures within said system, and said pressures being taken between an inlet to said supply duct, and an outlet of said HVAC system at which air is delivered to said environment, and said control determining the condition of said filter based upon said pressures; and said pressures received by said control includes both a previous pressure and a current pressure, and the difference between said current and previous pressures being utilized to provide an indication of the condition of a filter.

Claim 6

Dependent Claim 141 words

An HVAC system comprising: a fan, and a supply duct for supplying air to said fan, said fan being operable to deliver air from said supply duct to an environment to be conditioned, and a filter mounted to remove impurities from said air being delivered by said fan to said environment; a control being operable to receive an indication of pressures within said system, and said pressures being taken between an inlet to said supply duct, and an outlet of said HVAC system at which air is delivered to said environment, and said control determining the condition of said filter based upon said pressures; and said pressures received by said control includes both a previous pressure and a current pressure, and the difference between said current and previous pressures being utilized to provide an indication of the condition of a filter.

Claim 7

Dependent Claim 39 words

The HVAC system as set forth in claim 4 , wherein a maximum pressure is defined, and if said current pressure exceeds said maximum pressure, then an indication is made that the filter is immediately in need of replacement.

Claim 8

Dependent Claim 24 words

The HVAC system as set forth in claim 4 , wherein a display provides, an indication of a percentage clogged condition of the filter.

Claim 9

Dependent Claim 33 words

The HVAC system as set forth in claim 6 , wherein said display includes an indication of a suggestion to replace the filter once said condition of said filter reaches a predetermined condition.

Claim 10

Dependent Claim 18 words

The HVAC system as set forth in claim 4 , wherein said previous pressure is an initial pressure.

Claim 11

Dependent Claim 30 words

The HVAC system as set forth in claim 8 , wherein said control receives a replacement for said previous pressure when a reset button associated with said control is actuated.

Claim 12

Dependent Claim 20 words

The HVAC system as set forth in claim 4 , wherein said current and previous pressure are static pressure readings.

Claim 13

Dependent Claim 48 words

The HVAC system as set forth in claim 10 , wherein said current and previous static pressure readings are utilized with the following formula to determine filter condition: FILTER USED%=(CURRENT−PREVIOUS)/(X*(MAXIMUM−PREVIOUS)), wherein x is a multiplier, and MAXIMUM is a previously defined maximum pressure indicative of a clogged filter.

Claim 14

Dependent Claim 20 words

The HVAC system as set forth in claim 11 , wherein X is a multiplier that is less than 1.0.

Claim 15

Dependent Claim 16 words

The HVAC system as set forth in claim 12 , wherein X is equal to 0.6.

Claim 16

Dependent Claim 20 words

The HVAC system as set forth in claim 11 , wherein said previous pressure reading is an initial pressure reading.

Claim 17

Independent Claim 134 words

A method of determining the condition of a filter in an HVAC system comprising the steps of: (1) providing an HVAC system including a filter for filtering air being delivered by said HVAC system to an environment to be conditioned, and an inlet to said HVAC system being upstream of said filter, and an outlet of said HVAC system leading into said environment; (2) moving air through said filter and to said environment; (3) measuring a pressure within said system, and utilizing said measured pressure to determine a current condition of said filter, and said pressure being measured between said inlet and said outlet, and said determination of the current condition of the filter being performed by an electronic control, with said measured pressure being sent to said electronic control as an electronic signal.

Claim 18

Independent Claim 134 words

A method of determining the condition of a filter in an HVAC system comprising the steps of: (1) providing an HVAC system including a filter for filtering air being delivered by said HVAC system to an environment to be conditioned, and an inlet to said HVAC system being upstream of said filter, and an outlet of said HVAC system leading into said environment; (2) moving air through said filter and to said environment; (3) measuring a pressure within said system, and utilizing said measured pressure to determine a current condition of said filter, and said pressure being measured between said inlet and said outlet, and said determination of the current condition of the filter being performed by an electronic control, with said measured pressure being sent to said electronic control as an electronic signal.

Claim 19

Dependent Claim 37 words

The method as set forth in claim 15 , wherein the pressure measurement of step (3) includes comparing a previously measured pressure to a current pressure, and utilizing the difference to determine said condition of said filter.

Claim 20

Dependent Claim 21 words

The method as set forth in claim 16 , wherein said previous pressure measurement is taken as an initial pressure reading.

Claim 21

Dependent Claim 19 words

The method as set forth in claim 17 , wherein said pressure measurements are taken as static pressure readings.

Claim 22

Dependent Claim 33 words

The method as set forth in claim 15 , further including the step of determining a percentage of remaining life in said filter based upon said current condition, and displaying said remaining life.

Claim 23

Dependent Claim 31 words

The method as set forth in claim 15 , further including the step of providing a reset button allowing a user to reset the current condition of the filter to new.

Claim 24

Dependent Claim 41 words

The control as set forth in claim 1 , wherein said control taking an initial measurement when a new filter is initially inserted, and said initial measurement being utilized as a baseline to determine change in the condition of the filter.

Claim 25

Dependent Claim 42 words

The HVAC system as set forth in claim 4 , wherein said control taking an initial measurement when a new filter is initially inserted, and said initial measurement being utilized as a baseline to determine change in the condition of the filter.

Claim 26

Dependent Claim 46 words

The HVAC system as set forth in claim 4 , wherein said supply duct delivering air to a furnace, said fan being between an inlet to said supply duct and said furnace, and said filter being between said furnace and said inlet to said supply duct.

Claim 27

Dependent Claim 41 words

The method as set forth in claim 15 , wherein said control taking an initial measurement when a new filter is initially inserted, and said initial measurement being utilized as a baseline to determine change in the condition of the filter.

Claim 28

Dependent Claim 22 words

The control as set forth in claim 1 , wherein said input measuring the pressure at a location remote from the filter.

Claim 29

Dependent Claim 26 words

The method as set forth in claim 15 , wherein the pressure is measured at a location within the system that is remote from the filter.

Annuity Stage	Window Opens	Payment Deadline	Surcharge Period Until	Estimated Fee	Status
3.5 Years (Year 4)	2012-12-28	2013-06-29	2013-12-29	$2000.00	Window Closed / Lapsed
7.5 Years (Year 8)	2016-12-28	2017-06-29	2017-12-29	$3760.00	Window Closed / Lapsed
11.5 Years (Year 12)	2020-12-28	2021-06-29	2021-12-29	$7700.00	Window Closed / Lapsed

Detection of clogged filter in an HVAC system

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