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US7423892B2 Active / In Force US ⏱️ 0.4 years remaining

Adaptively configured and autoranging voltage transformation module arrays

Assignee: Vicor Corp
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Filing: 2007-03-21
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Granted: 2008-09-09
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Expires: 2027-03-21
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Abstract

Abstract A method and apparatus for adaptively configuring an array of voltage transformation modules is disclosed. The aggregate voltage transformation ratio of the adaptive array is adjusted to digitally regulate the output voltage for a wide range of input voltages. An integrated adaptive array having a plurality of input cells, a plurality of output cells, or a plurality of both is also disclosed. The input and output cells may be adaptively configured to provide an adjustable transformer turns ratio for the adaptive array or in the case of an integrated VTM, an adjustable voltage transformation ratio for the integrated VTM. A controller is used to configure the cells and provide digital regulation of the output. A converter having input cells configured as a complementary pair, which are switched out of phase, reduces common mode current and noise. Series connected input cells are used for reducing primary switch voltage ratings in a converter and enabling increased operating frequency or efficiency. An off-line auto-ranging power supply topology is disclosed. An auto-ranging converter module (“ACM”) includes 2 or more input cells magnetically coupled to an output cell providing auto-ranging, isolation, and voltage transformation. The ACM converts a rectified line voltage to a low DC bus voltage. The topology allows regulation and power factor correction to be provided at a low voltage increasing energy density and efficiency and reducing cost.

Inventors

  • 👤 Patrizio Vinciarelli

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 22:11
CPC Classifications
H; H02; H02M; H02M3/00; H02M3/02; H02M3/04; H02M3/10; H02M3/145; H02M3/155; H02M3/156; H02M3/158; H02M3/1584; H02M3/157; H02M1/00; H02M1/0096; H02M1/32; Y; Y02; Y02B; Y02B70/00; Y02B70/10

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 137 words
A method of converting power from an AC line at a line voltage for delivery to a load at a DC output voltage, where the line voltage may vary between a high line voltage and a low line voltage, comprising: passing the AC line through a rectifier to produce a rectified line signal at a rectified voltage; providing at least two input cells each having at least one switch for driving a primary winding for converting power received from the rectified line signal; providing an output cell having a secondary winding magnetically coupled to the primary winding in each of the input cells, the output cell having rectification circuitry for delivering a unipolar output voltage; connecting the input cells in series for operation at the high line voltage to divide the rectified voltage between the input cells.
Claim 2
Independent Claim 137 words
A method of converting power from an AC line at a line voltage for delivery to a load at a DC output voltage, where the line voltage may vary between a high line voltage and a low line voltage, comprising: passing the AC line through a rectifier to produce a rectified line signal at a rectified voltage; providing at least two input cells each having at least one switch for driving a primary winding for converting power received from the rectified line signal; providing an output cell having a secondary winding magnetically coupled to the primary winding in each of the input cells, the output cell having rectification circuitry for delivering a unipolar output voltage; connecting the input cells in series for operation at the high line voltage to divide the rectified voltage between the input cells.
Claim 3
Dependent Claim 19 words
The method of claim 1 further comprising providing capacitive energy storage between the unipolar output voltage and the load.
Claim 4
Dependent Claim 31 words
The method of claim 1 further comprising connecting the input cells in a parallel connection for operation at the low line voltage to divide an input power between the input cells.
Claim 5
Dependent Claim 18 words
The method of claim 2 further comprising providing regulation circuitry between the unipolar output voltage and the load.
Claim 6
Dependent Claim 23 words
The method of claim 2 further comprising providing a power factor correction circuit between the unipolar output voltage and the capacitive energy storage.
Claim 7
Dependent Claim 19 words
The method of claim 2 wherein the capacitive energy storage is provided at the output of the rectification circuitry.
Claim 8
Dependent Claim 17 words
The method of claim 4 or 5 wherein the capacitive energy storage is provided at the load.
Claim 9
Dependent Claim 51 words
The method of claim 3 further comprising providing a controller that senses the AC line voltage and configures the input cells in series when the AC line voltage is within an upper range and that configures the input cells in parallel when the AC line voltage is within a lower range.
Claim 10
Dependent Claim 19 words
The method of claim 8 wherein said sensing comprises sensing the peak value of the rectified AC line voltage.
Claim 11
Dependent Claim 16 words
The method of claim 9 further comprising comparing said peak value to a predetermined switchover threshold.
Claim 12
Dependent Claim 18 words
The method of claim 9 wherein the upper range is between 226 V PEAK and 388 V PEAK.
Claim 13
Dependent Claim 18 words
The method of claim 9 wherein the lower range is between 113 V PEAK and 195 V PEAK.
Claim 14
Dependent Claim 17 words
The method of claim 10 wherein the switchover threshold is greater than voltages within the lower range.
Claim 15
Dependent Claim 143 words
Apparatus for converting power from an AC line at a line voltage for delivery to a load at a DC output voltage, where the line voltage may vary between a high line voltage and a low line voltage, comprising: a rectifier having an input connected to the AC line to produce a rectified line signal at a rectified voltage; at least two input cells each having at least one switch for driving a primary winding for converting power received from the rectified line signal; an output cell having a secondary winding magnetically coupled to the primary winding in each of the input cells, the output cell having rectification circuitry for delivering a unipolar output voltage; wherein the apparatus is adapted to configure the input cells in series for operation at the high line voltage to divide the rectified voltage between the input cells.
Claim 16
Dependent Claim 143 words
Apparatus for converting power from an AC line at a line voltage for delivery to a load at a DC output voltage, where the line voltage may vary between a high line voltage and a low line voltage, comprising: a rectifier having an input connected to the AC line to produce a rectified line signal at a rectified voltage; at least two input cells each having at least one switch for driving a primary winding for converting power received from the rectified line signal; an output cell having a secondary winding magnetically coupled to the primary winding in each of the input cells, the output cell having rectification circuitry for delivering a unipolar output voltage; wherein the apparatus is adapted to configure the input cells in series for operation at the high line voltage to divide the rectified voltage between the input cells.
Claim 17
Dependent Claim 19 words
The apparatus of claim 14 further comprising capacitive energy storage connected between the unipolar output voltage and the load.
Claim 18
Dependent Claim 36 words
The apparatus of claim 14 wherein the apparatus is further adapted to configure the input cells in a parallel connection for operation at the low line voltage to divide an input power between the input cells.
Claim 19
Dependent Claim 30 words
The apparatus of claim 15 further comprising regulation circuitry having an input connected to receive power from the unipolar output voltage and an output for delivering power to the load.
Claim 20
Dependent Claim 35 words
The apparatus of claim 15 further comprising a power factor correction circuit having an input connected to receive power from the unipolar output voltage and an output for delivering power to the capacitive energy storage.
Claim 21
Dependent Claim 19 words
The apparatus of claim 15 wherein the capacitive energy storage is connected across the output of the rectification circuitry.
Claim 22
Dependent Claim 17 words
The apparatus of claim 17 or 18 wherein the capacitive energy storage is connected across the load.
Claim 23
Dependent Claim 52 words
The apparatus of claim 16 further comprising a controller adapted to sense the AC line voltage and to configure the input cells in series when the AC line voltage is within an upper range and to configure the input cells in parallel when the AC line voltage is within a lower range.
Claim 24
Dependent Claim 21 words
The apparatus of claim 21 wherein the controller is adapted to sense the peak value of the rectified AC line voltage.
Claim 25
Dependent Claim 20 words
The apparatus of claim 22 wherein the controller is adapted to compare said peak value to a predetermined switchover threshold.
Claim 26
Dependent Claim 18 words
The apparatus of claim 22 wherein the upper range is between 226 V PEAK and 388 V PEAK.
Claim 27
Dependent Claim 18 words
The apparatus of claim 22 wherein the lower range is between 113 V PEAK and 195 V PEAK.
Claim 28
Dependent Claim 17 words
The apparatus of claim 23 wherein the switchover threshold is greater than voltages within the lower range.

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Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2011-09-09 2012-03-10 2012-09-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2015-09-09 2016-03-10 2016-09-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2019-09-09 2020-03-10 2020-09-09 $7700.00 Window Closed / Lapsed

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