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US6850426B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Synchronous and bi-directional variable frequency power conversion systems

Assignee: Honeywell International Inc
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Filing: 2003-04-01
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Granted: 2005-02-01
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Expires: 2023-04-01
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Abstract

Abstract A synchronous bi-directional active power conditioning system ( 11 ) suitable for wide variable frequency systems or active loads such as adjustable speed drives which require variable voltage variable frequency power management systems is disclosed. Common power electronics building blocks ( 100, 200 ) (both hardware and software modular blocks) are presented which can be used for AC-DC, DC-AC individually or cascaded together for AC-DC-AC power conversion suitable for variable voltage and/or wide variable frequency power management systems. A common control software building block ( 2, 5 ) includes a digital control strategy/algorithm and digital phase lock loop method and apparatus which are developed and implemented in a digital environment to provide gating patterns for the switching elements ( 3, 6 ) of the common power-pass modular power electronics building blocks ( 100, 200 ).

Inventors

  • 👤 Hassan A. Kojori
  • 👤 Jack Daming Ma
  • 👤 Zheng Wang
  • 👤 George You Zhou

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 22:42
CPC Classifications
H; H02; H02M; H02M7/00; H02M7/66; H02M7/68; H02M7/72; H02M7/79; H02M7/797; H02P; H02P23/00; H02P23/0004

Claims Analysis

Total Claims: 33
Claim 1
Independent Claim 98 words
A synchronous and bi-directional power conversion module for use in a variable frequency power conversion system, the power conversion module comprising: a digital controller that receives signals from AC and DC voltage and current sensors and generates gating signals to power switching devices to control power flow between an AC side and a DC side of the power switching devices, wherein the digital controller includes a digital phase lock loop (DPLL) that uses a feed-forward predictive system based on a look-up table to track the system variable frequency, which is a frequency of a variable frequency power source.
Claim 2
Dependent Claim 98 words
A synchronous and bi-directional power conversion module for use in a variable frequency power conversion system, the power conversion module comprising: a digital controller that receives signals from AC and DC voltage and current sensors and generates gating signals to power switching devices to control power flow between an AC side and a DC side of the power switching devices, wherein the digital controller includes a digital phase lock loop (DPLL) that uses a feed-forward predictive system based on a look-up table to track the system variable frequency, which is a frequency of a variable frequency power source.
Claim 3
Dependent Claim 29 words
The synchronous and bi-directional power conversion module according to claim 1 , wherein the power conversion module is configurable to operate as a rectifier (AC-DC) or an inverter (DC-AC).
Claim 4
Dependent Claim 39 words
The synchronous and bi-directional power conversion module according to claim 2 , wherein the power conversion module is configured as a rectifier and is combined with another power conversion module configured as an inverter to provide AC-DC-AC power conversion.
Claim 5
Dependent Claim 26 words
The synchronous and bi-directional power conversion module according to claim 1 , wherein the system frequency varies over a ratio of 2 to 1 or more.
Claim 6
Dependent Claim 32 words
The synchronous and bi-directional power conversion module according to claim 1 , wherein a total number of samples in one system fundamental period is continuously monitored and maintained as an even number.
Claim 7
Dependent Claim 43 words
The synchronous and bi-directional power conversion module according to claim 5 , wherein when the system variable frequency varies between 320 to 800 Hz, the total number of samples is adjusted accordingly to achieve a constant switching frequency for the power switching devices.
Claim 8
Dependent Claim 25 words
The synchronous and bi-directional power conversion module according to claim 1 , wherein a substantially constant switching frequency is maintained for the power switching devices.
Claim 9
Dependent Claim 36 words
The synchronous and bi-directional power conversion module according to claim 7 , wherein the power conversion module operates at a switching frequency of approximately 10 kHz for a system frequency range of 320 to 800 Hz.
Claim 10
Dependent Claim 38 words
The synchronous and bi-directional power conversion module according to claim 8 , further comprising: low-pass filters for active rectifiers having cut-off frequencies on the order of 100 Hz for direct and quadrature components of system voltage and current.
Claim 11
Dependent Claim 121 words
The synchronous and bi-directional power conversion module according to claim 1 , further comprising: a control power supply that internally generates voltages needed for the power conversion module from a single control power source; a DC-link connected to the DC side of the power switching devices; a filter including inductive and capacitive elements connected to the AC side of the power switching devices; and signal conditioning and isolation circuitry for all sensed signals including the sensors for detecting AC voltages and currents on the AC side and DC voltage and current on the DC-link, wherein the digital controller, signal conditioning and isolation circuitry, sensors, filter, DC-link, power switching devices and control power supply are integrated into a common circuit card assembly.
Claim 12
Dependent Claim 124 words
A digital phase lock loop (DPLL) for variable frequency power conversion systems comprising: an input section that determines a reference phase angle error signal based on a reference phase angle of a variable frequency input and an estimated phase angle; a PI controller that determines a measured frequency of the variable frequency input based on the phase angle error signal; and a look-up table that, using the measured frequency, determines a phase angle step, a sampling frequency, and a phase angle delay, wherein the estimated phase angle is generated by a discrete integrator using the phase angle step and a prior value of the estimated phase angle, and a compensated phase angle is generated using the estimated phase angle and the phase angle delay.
Claim 13
Dependent Claim 124 words
A digital phase lock loop (DPLL) for variable frequency power conversion systems comprising: an input section that determines a reference phase angle error signal based on a reference phase angle of a variable frequency input and an estimated phase angle; a PI controller that determines a measured frequency of the variable frequency input based on the phase angle error signal; and a look-up table that, using the measured frequency, determines a phase angle step, a sampling frequency, and a phase angle delay, wherein the estimated phase angle is generated by a discrete integrator using the phase angle step and a prior value of the estimated phase angle, and a compensated phase angle is generated using the estimated phase angle and the phase angle delay.
Claim 14
Dependent Claim 41 words
The digital phase lock loop according to claim 11 , wherein the phase angle step, the sampling frequency, and the phase angle delay are determined at every sample point and wherein the compensated phase angle is generated at every sample point.
Claim 15
Dependent Claim 25 words
The digital phase lock loop according to claim 11 , wherein the variable frequency input varies over a ratio of 2 to 1 or more.
Claim 16
Dependent Claim 19 words
The digital phase lock loop according to claim 11 , wherein the look-up table is a three-dimensional look-up table.
Claim 17
Dependent Claim 37 words
The digital phase lock loop according to claim 14 , wherein stored values in the look-up table relating to the measured frequency and the phase angle step, the sampling frequency, and the phase angle delay are pre-calculated.
Claim 18
Dependent Claim 38 words
The digital phase lock loop according to claim 15 , wherein the stored values in the look-up table are calculated for discrete intervals of the measured frequency, and wherein the intervals ranges from 1 Hz to 40 Hz.
Claim 19
Dependent Claim 29 words
The digital phase lock loop according to claim 15 , wherein the stored values in the look-up table are calculated for each 20 Hz interval of the measured frequency.
Claim 20
Dependent Claim 21 words
The digital phase lock loop according to claim 11 , wherein the variable frequency input ranges from 320 to 800 Hz.
Claim 21
Dependent Claim 30 words
The digital phase lock loop according to claim 11 , wherein a total number of samples in one system fundamental period is continuously monitored and maintained as an even number.
Claim 22
Dependent Claim 41 words
The digital phase lock loop according to claim 19 , wherein when the variable frequency input varies between 320 to 800 Hz, the total number of samples is adjusted accordingly to achieve a constant switching frequency for the power switching devices.
Claim 23
Independent Claim 126 words
A method for implementing a digital phase lock loop (DPLL) for variable frequency power conversion systems, the method comprising: determining a reference phase angle error signal based on a reference phase angle of a variable frequency input and an estimated phase angle; determining a measured frequency of the variable frequency input based on the phase angle error signal; and using the measured frequency as an input to a look-up table that generates a phase angle step, a sampling frequency, and a phase angle delay, wherein the estimated phase angle is generated by a discrete integrator using the phase angle step and a prior value of the estimated phase angle, and a compensated phase angle is generated using the estimated phase angle and the phase angle delay.
Claim 24
Independent Claim 126 words
A method for implementing a digital phase lock loop (DPLL) for variable frequency power conversion systems, the method comprising: determining a reference phase angle error signal based on a reference phase angle of a variable frequency input and an estimated phase angle; determining a measured frequency of the variable frequency input based on the phase angle error signal; and using the measured frequency as an input to a look-up table that generates a phase angle step, a sampling frequency, and a phase angle delay, wherein the estimated phase angle is generated by a discrete integrator using the phase angle step and a prior value of the estimated phase angle, and a compensated phase angle is generated using the estimated phase angle and the phase angle delay.
Claim 25
Dependent Claim 38 words
The method according to claim 21 , wherein the phase angle step, the sampling frequency, and the phase angle delay are determined at every sample point and wherein the compensated phase angle is generated at every sample point.
Claim 26
Dependent Claim 22 words
The method according to claim 21 , wherein the variable frequency input varies over a ratio of 2 to 1 or more.
Claim 27
Dependent Claim 16 words
The method according to claim 21 , wherein the look-up table is a three-dimensional look-up table.
Claim 28
Dependent Claim 33 words
The method according to claim 24 , further comprising: pre-calculating stored values in the look-up table relating the measured frequency and the phase angle step, the sampling frequency, and the phase angle delay.
Claim 29
Dependent Claim 35 words
The method according to claim 25 , wherein the stored values in the look-up table are calculated for discrete intervals of the measured frequency, and wherein the intervals are from 1 Hz to 40 Hz.
Claim 30
Dependent Claim 26 words
The method according to claim 25 , wherein the stored values in the look-up table are calculated for each 20 Hz interval of the measured frequency.
Claim 31
Dependent Claim 18 words
The method according to claim 21 , wherein the variable frequency input ranges from 320 to 800 Hz.
Claim 32
Dependent Claim 27 words
The method according to claim 21 , wherein a total number of samples in one system fundamental period is continuously monitored and maintained as an even number.
Claim 33
Dependent Claim 38 words
The method according to claim 29 , wherein when the variable frequency input varies between 320 to 800 Hz, the total number of samples is adjusted accordingly to achieve a constant switching frequency for the power switching devices.

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