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US6817910B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Thermoplastic molded set screw connector assembly

Assignee: ABB Installation Products International LLC
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Filing: 2003-12-12
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Granted: 2004-11-16
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Expires: 2023-12-12
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Abstract

Abstract A set screw connector includes an elongate generally rectangular conductive bus bar. The bus bar includes a first face having a plurality of spaced cable receiving apertures and a second face which is generally orthogonal to the first face having a plurality of spaced set screw apertures. The cable receiving apertures and the set screw apertures are in communication with one another. A cover formed of a thermoplastic elastomer (TPE) is molded over the bus bar. The molded cover further includes integrally formed auxiliary components insertable into at least one of the cable receiving apertures and the set screw receiving apertures.

Inventors

  • 👤 Alan D. Borgstrom
  • 👤 Kieran Higgins

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 18:46
CPC Classifications
H; H01; H01R; H01R4/00; H01R4/28; H01R4/30; H01R4/36; H01R13/00; H01R13/46; H01R13/52; H01R13/5213; H01R13/523; H01R4/70

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 106 words
A set screw connector for accommodating electrical cable comprising: an elongate generally rectangular conductive bus bar having a first face having a plurality of spaced cable receiving apertures and a second face generally orthogonal to said first face have a plurality of spaced set screw receiving apertures, said cable receiving apertures being in communication with said set screw receiving apertures; and a cover formed of thermoplastic elastomer (TPE), and molded over said bus bar, said molded cover further including at least one integrally formed auxiliary component insertable into at least one of said cable receiving apertures or at least one of said set screw receiving apertures.
Claim 2
Dependent Claim 106 words
A set screw connector for accommodating electrical cable comprising: an elongate generally rectangular conductive bus bar having a first face having a plurality of spaced cable receiving apertures and a second face generally orthogonal to said first face have a plurality of spaced set screw receiving apertures, said cable receiving apertures being in communication with said set screw receiving apertures; and a cover formed of thermoplastic elastomer (TPE), and molded over said bus bar, said molded cover further including at least one integrally formed auxiliary component insertable into at least one of said cable receiving apertures or at least one of said set screw receiving apertures.
Claim 3
Dependent Claim 19 words
A set screw connector of claim 1 wherein said cover includes a plurality of integrally formed said auxiliary components.
Claim 4
Dependent Claim 26 words
A set screw connector of claim 2 wherein said plurality of said auxiliary components are insertable into said cable receiving aperatures and said set screw apertures.
Claim 5
Dependent Claim 22 words
A set screw connector of claim 1 wherein said at least one auxiliary component is integrally attached by an integrally formed tether.
Claim 6
Dependent Claim 20 words
A set screw connector of claim 2 wherein said at least one is auxiliary component is detachable from said tether.
Claim 7
Dependent Claim 38 words
A set screw connector of claim 3 wherein said plurality of said auxiliary components include plural elongate generally tubular cable size adapters, said cable size adapters are detachable from said tether for insertion into said cable receiving apertures.
Claim 8
Dependent Claim 25 words
A set screw connector of claim 4 wherein said plurality of said auxiliary components further include plural sealing plugs for closing said set screw apertures.
Claim 9
Dependent Claim 33 words
A set screw connector of claim 7 wherein said cover includes set screw extensions adjacent to and rendering accessible said set screw apertures, and sealing plugs being received into said set screw extensions.
Claim 10
Dependent Claim 23 words
A set screw connector of claim 5 wherein said cover includes tubular cable extensions adjacent to and rendering accessible said cable receiving apertures.
Claim 11
Dependent Claim 19 words
A set screw connector of claim 9 wherein said cable size adapters are insertable into said tubular cable extensions.
Claim 12
Independent Claim 96 words
A method of manufacturing a set screw connector comprising the steps of: providing an elongate conductive generally rectangular bus bar, said bus bar having a first face including a plurality of cable apertures therein and a second face orthogonal to said first face having a plurality of set screw apertures therein; and molding a covering member over said bus bar, said covering member including a bus bar cover and at least one integrally formed auxiliary component for insertion into at least one of said cable receiving apertures or at least one of said set screw apertures.
Claim 13
Independent Claim 96 words
A method of manufacturing a set screw connector comprising the steps of: providing an elongate conductive generally rectangular bus bar, said bus bar having a first face including a plurality of cable apertures therein and a second face orthogonal to said first face having a plurality of set screw apertures therein; and molding a covering member over said bus bar, said covering member including a bus bar cover and at least one integrally formed auxiliary component for insertion into at least one of said cable receiving apertures or at least one of said set screw apertures.
Claim 14
Dependent Claim 28 words
A method of claim 11 , wherein said molding step further includes: integrally molding a tether interconnecting said at least one auxiliary component and said bus bar cover.
Claim 15
Dependent Claim 23 words
A method of claim 12 , wherein said molding step further includes: detachably molding said at least one auxiliary component to said tether.
Claim 16
Dependent Claim 43 words
A method of claim 13 , wherein said cable includes a plurality of said auxiliary components, said plurality of said auxiliary component including: sealing plugs for insertion into said set screw adapters; and cable size adapters for insertion into said cable receiving apertures.
Claim 17
Dependent Claim 16 words
A method of claim 14 , wherein said cable size adapters are detachable from said tether.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2007-11-16 2008-05-17 2008-11-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2011-11-16 2012-05-17 2012-11-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2015-11-16 2016-05-17 2016-11-16 $7700.00 Window Closed / Lapsed

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