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US6468879B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Method and device for separating a plate of material, in particular semiconductor material, into two wafers

Assignee: Soitec SA
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Filing: 1999-10-29
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Granted: 2002-10-22
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Expires: 2019-10-29
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Abstract

Abstract The invention relates to a method of separating into two wafers ( 2,4 ) a plate ( 1 ) of material for manufacturing substrates for electronics, optics, or optoelectronics, or for manufacturing microsystems, said wafers being situated on either side of a plane of weakness ( 6 ), the method being characterized in that it comprises the steps consisting in: exerting a deformation force on at least one of the wafers so as to cause the wafers ( 2, 4 ) to separate from each other in a zone of the plate ( 1 ) at said plane of weakness; and exerting guided separation movement on the wafers ( 2, 4 ). The invention also provides apparatus ( 100 ) for implementing the method, which apparatus has gripping members ( 30, 32 ) suitable for exerting said deformation force and for performing said separation.

Inventors

  • 👤 Jean-Michel Lamure
  • 👤 François Lissalde

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 03:45
CPC Classifications
H; H10; H10P; H10P95/00; B; B25; B25B; B25B11/00; B25B11/005; B28; B28D; B28D1/00; B28D1/32; B28D1/322; B28D5/00; B28D5/0005; Y; Y10; Y10S; Y10S438/00; Y10S438/977; Y10T; Y10T83/00; Y10T83/02; Y10T83/0267; Y10T83/202; Y10T83/2092; Y10T83/2183; Y10T83/2185; Y10T83/748

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 126 words
A method of separating into two wafers a plate of material for manufacturing substrates for electronics, optics, or optoelectronics, or for manufacturing microsystems, said wafers being situated on either side of a plane of weakness, the method comprising the steps of: exerting a deformation force by applying suction to at least one of the wafers in a region extending from close to an edge of the plate to a center thereof in a zone situated between at least two thrust points that are rigidly secured to each other so as to deform said at least one wafer and thereby cause the wafers to separate from each other in a zone of the plate at said plane of weakness; and exerting guided separation movement on the wafers.
Claim 2
Independent Claim 126 words
A method of separating into two wafers a plate of material for manufacturing substrates for electronics, optics, or optoelectronics, or for manufacturing microsystems, said wafers being situated on either side of a plane of weakness, the method comprising the steps of: exerting a deformation force by applying suction to at least one of the wafers in a region extending from close to an edge of the plate to a center thereof in a zone situated between at least two thrust points that are rigidly secured to each other so as to deform said at least one wafer and thereby cause the wafers to separate from each other in a zone of the plate at said plane of weakness; and exerting guided separation movement on the wafers.
Claim 3
Dependent Claim 30 words
The method according to claim 1 , wherein the region within which said suction is applied to exert the deformation force is a radially asymmetrical region relative to said plate.
Claim 4
Dependent Claim 33 words
The method according to claim 1 , wherein said separation movement is obtained by moving means for applying said suction in a direction that extends generally transversely to the plane of the plate.
Claim 5
Dependent Claim 25 words
The method according to claim 1 , wherein said separation movement is obtained by moving at least one of the wafers in translation without rotation.
Claim 6
Dependent Claim 26 words
The method according to claim 1 , wherein said separation movement is obtained by moving at least one of the wafers in translation accompanied by rotation.
Claim 7
Dependent Claim 23 words
The method according to claim 1 , further comprising the step of releasing at least one of the wafers by eliminating the suction.
Claim 8
Dependent Claim 37 words
The method according to claim 1 , wherein said step of exerting a deformation force is implemented simultaneously with cleavage treatment on the plane of weakness and/or with a step of applying stress suitable for favoring separation.
Claim 9
Dependent Claim 41 words
The method according to claim 7 , wherein said application of stress is taken from the group consisting of applying a temperature gradient, applying mechanical vibration, applying chemical etching, applying shear stress, and applying a flow of fluid at high speed.
Claim 10
Independent Claim 139 words
An apparatus for separating a plate of material, in particular of semiconductor material, into first and second wafers, said wafers being situated on either side of a plane of weakness, the apparatus comprising: means for holding said plate via said first wafer; stress-applying means for exerting deformation stress on at least said second wafer by applying a suction force in a zone of the plate situated between at least two bearing points that are rigidly secured to each other, said zone extending from close to an edge of the plate to a center thereof, said deformation stress creating a localized separation between said wafers within a centralized portion of said zone at said plane of weakness; and means for moving the wafers apart from each other along a predetermined path, said localized separation propagating along said plane of weakness.
Claim 11
Independent Claim 139 words
An apparatus for separating a plate of material, in particular of semiconductor material, into first and second wafers, said wafers being situated on either side of a plane of weakness, the apparatus comprising: means for holding said plate via said first wafer; stress-applying means for exerting deformation stress on at least said second wafer by applying a suction force in a zone of the plate situated between at least two bearing points that are rigidly secured to each other, said zone extending from close to an edge of the plate to a center thereof, said deformation stress creating a localized separation between said wafers within a centralized portion of said zone at said plane of weakness; and means for moving the wafers apart from each other along a predetermined path, said localized separation propagating along said plane of weakness.
Claim 12
Dependent Claim 24 words
The apparatus according to claim 9 , wherein said stress-applying means and said moving means are constituted by the same a first gripping member.
Claim 13
Dependent Claim 14 words
The apparatus according to claim 10 , wherein said gripping member possesses suction means.
Claim 14
Dependent Claim 28 words
The apparatus according to claim 11 , wherein the gripping member includes a generally planer element whose face directed towards said wafer possesses at least one suction cavity.
Claim 15
Dependent Claim 51 words
The apparatus according to claim 12 , wherein a single suction cavity is provided that is generally elongate in shape and that is suitable for extending between an edge region of the plate and a central region of the plate, said single suction cavity being radially asymmetrical relative to said plate.
Claim 16
Dependent Claim 25 words
The apparatus according to claim 12 , wherein the suction cavity deforms the plate to give the plate a convex shape around an elongate cap.
Claim 17
Dependent Claim 24 words
The apparatus according to claim 12 , wherein the holding means includes a second gripping member extending substantially parallel to said first gripping member.
Claim 18
Dependent Claim 19 words
The apparatus according to claim 15 , further comprising guide means on which the first gripping member is mounted.
Claim 19
Dependent Claim 23 words
The apparatus according to claim 15 , further comprising means for resiliently urging the first gripping member away from the second gripping member.
Claim 20
Dependent Claim 36 words
The apparatus according to claim 17 , further comprising manual actuator means for urging the first gripping member against said resilient urging means so as to move said first and second gripping members towards each other.
Claim 21
Dependent Claim 22 words
The apparatus according to claim 17 , wherein said guide means and the resilient urging means are constituted by a common member.
Claim 22
Dependent Claim 20 words
The apparatus according to claim 19 , wherein said common member is a single-piece link member constituting a deformable parallelogram.
Claim 23
Dependent Claim 15 words
The apparatus according to claim 12 , further comprising means for selectively eliminating the suction.
Claim 24
Independent Claim 150 words
A method of separating a plate of material for manufacturing substrates for electronic microsystems into two wafers, said wafers being situated on either side of a plane of weakness, the method comprising the steps of: exerting a deformation force by applying suction to at least one of the wafers in a region extending from close to one edge of the plate to a center thereof, a perimeter of said region defined by a plurality of wafer-surface-contacting points that are rigidly secured to each other; exerting guided separation movement on the wafers; and at least one of said deformation force and said separation movement creating a localized separation between said wafers within a central portion of said region and at said plane of weakness, said localized separation initiating, in response to said separation movement, a separation wave propagating over an entire extent of said plane of weakness to separate said wafers.
Claim 25
Independent Claim 150 words
A method of separating a plate of material for manufacturing substrates for electronic microsystems into two wafers, said wafers being situated on either side of a plane of weakness, the method comprising the steps of: exerting a deformation force by applying suction to at least one of the wafers in a region extending from close to one edge of the plate to a center thereof, a perimeter of said region defined by a plurality of wafer-surface-contacting points that are rigidly secured to each other; exerting guided separation movement on the wafers; and at least one of said deformation force and said separation movement creating a localized separation between said wafers within a central portion of said region and at said plane of weakness, said localized separation initiating, in response to said separation movement, a separation wave propagating over an entire extent of said plane of weakness to separate said wafers.

References Cited (Backward Citations)

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US3651385A Cited
US4184472A Cited
GB2124547A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2005-10-21 2006-04-22 2006-10-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2009-10-21 2010-04-22 2010-10-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2013-10-21 2014-04-22 2014-10-22 $7700.00 Window Closed / Lapsed

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