US6415600B1
Expired / Lapsed
US
⏱️ 0.0 years remaining
Catalytic converter system for i.c.-engine with divided flow and two converters
Assignee: Saab Automobile AB
•
Filing: 1999-07-07
•
Granted: 2002-07-09
•
Expires: 2019-07-07
Abstract
Abstract An exhaust system for a multi-cylinder internal combustion engine has at least two exhaust valves per cylinder. A first exhaust valve in each cylinder is connected to a first catalyst, and a second exhaust valve in each cylinder is connected to a second catalyst which opens out upstream of the first catalyst. The first exhaust valves or their outlets are kept closed during a starting phase of the engine, so that, during the starting phase, all the exhaust gases first pass through the second catalyst which is smaller than the first catalyst and is positioned closer than the latter to the engine.
Inventors
- 👤 Svante Lejon
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-02 00:32
CPC Classifications
F; F02; F02D; F02D13/00; F02D13/02; F02D13/0242; F02D13/0246; F01; F01N; F01N13/00; F01N13/009; F01N13/0093; F01N3/00; F01N3/08; F01N3/10; F01N3/18; F01N3/20; F01N3/2006; F02B; F02B37/00; F02B37/02; F02B37/12; F02B37/18; F02D13/0249; F02D13/0257; F01N2430/00; F01N2430/02; F02D2013/0292; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12
Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
151 words
Exhaust system for a multi-cylinder internal combustion engine comprising: a first larger catalyst connected to the engine, and a second, smaller catalyst also connected to the engine, said second catalyst discharging into an exhaust pipe upstream of the first catalyst so that, during a starting phase of the engine, all the exhaust gases pass through the second catalyst before they reach the first catalyst, at least one first exhaust valve in each cylinder is connected to a first exhaust manifold, which in turn is connected to the first catalyst via an exhaust-gas turbine in a turbo compressor for supercharging the engine, at least one second exhaust valve in each cylinder is connected to a second exhaust manifold, which is connected to the second catalyst, that opens into the exhaust pipe between the turbine outlet and the first catalyst, the first exhaust valves are arranged to be closed during the starting phase.
Claim 2
Dependent Claim
151 words
Exhaust system for a multi-cylinder internal combustion engine comprising: a first larger catalyst connected to the engine, and a second, smaller catalyst also connected to the engine, said second catalyst discharging into an exhaust pipe upstream of the first catalyst so that, during a starting phase of the engine, all the exhaust gases pass through the second catalyst before they reach the first catalyst, at least one first exhaust valve in each cylinder is connected to a first exhaust manifold, which in turn is connected to the first catalyst via an exhaust-gas turbine in a turbo compressor for supercharging the engine, at least one second exhaust valve in each cylinder is connected to a second exhaust manifold, which is connected to the second catalyst, that opens into the exhaust pipe between the turbine outlet and the first catalyst, the first exhaust valves are arranged to be closed during the starting phase.
Claim 3
Dependent Claim
57 words
Exhaust system according to claim 1 , characterized in that the first exhaust valve is arranged so as to be open only when the engine is hot, when the piston is at its bottom dead center, the valve opening before and closing after the bottom dead center so as to deliver high-pressure gas to the exhaust-gas turbine.
Claim 4
Dependent Claim
30 words
Exhaust system according to claim 1 , characterized in that the second exhaust valve is arranged so as, when the engine is hot, to open after the first exhaust valve.
Claim 5
Dependent Claim
38 words
Exhaust system according to claim 1 , characterized in that the second exhaust valve is arranged so as, during the starting phase, when the engine is cold, to open before the piston has reached its bottom dead center.
Claim 6
Dependent Claim
61 words
Exhaust system according to claim 1 , characterized in that there are arranged upstream of the second catalyst a shunt valve and, associated with the latter, a shunt pipe which opens out upstream of the first catalyst, and in that the shunt valve is arranged so as, when the engine is hot, to shunt the exhaust gases past the second catalyst.
Claim 7
Dependent Claim
21 words
Exhaust system according to claim 1 , characterized in that the second catalyst is arranged adjacent to the second exhaust manifold.
Claim 8
Dependent Claim
183 words
Exhaust system for a multi-cylinder internal combustion engine comprising a first larger catalyst connected to the engine, and a second, smaller catalyst also connected to the engine, said second catalyst discharging into an exhaust pipe upstream of the first catalyst so that, during a starting phase of the engine, all the exhaust gases pass through the second catalyst before they reach the first catalyst, at least one first exhaust valve in each cylinder is connected to a first exhaust manifold, which in turn is connected to the first catalyst via an exhaust-gas turbine in a turbo compressor for supercharging the engine, at least one second exhaust valve in each cylinder is connected to a second exhaust manifold, which is connected to the second catalyst, that opens into the exhaust pipe between the turbine outlet and the first catalyst, the at least one first exhaust valves are arranged to be closed during the starting phase, the at least one second exhaust valves are arranged so as to open more during the starting phase when the engine is cold than when the engine is hot.
Claim 9
Dependent Claim
183 words
Exhaust system for a multi-cylinder internal combustion engine comprising a first larger catalyst connected to the engine, and a second, smaller catalyst also connected to the engine, said second catalyst discharging into an exhaust pipe upstream of the first catalyst so that, during a starting phase of the engine, all the exhaust gases pass through the second catalyst before they reach the first catalyst, at least one first exhaust valve in each cylinder is connected to a first exhaust manifold, which in turn is connected to the first catalyst via an exhaust-gas turbine in a turbo compressor for supercharging the engine, at least one second exhaust valve in each cylinder is connected to a second exhaust manifold, which is connected to the second catalyst, that opens into the exhaust pipe between the turbine outlet and the first catalyst, the at least one first exhaust valves are arranged to be closed during the starting phase, the at least one second exhaust valves are arranged so as to open more during the starting phase when the engine is cold than when the engine is hot.
Claim 10
Dependent Claim
249 words
An exhaust system for an internal combustion engine including a plurality of cylinders, each of which has first and second valves, the exhaust system comprising: a first manifold connected to the first valve of each of the cylinders for providing gas flow during a startup and subsequent operation of the engine; a second manifold connected to the second valve of each of the cylinders and in flow isolation with the first manifold for providing gas flow during the subsequent operation of the engine; a first catalyst incorporated in the first manifold and located downstream from the first valves for purification of the exhaust gases discharged through the first valves during the startup and subsequent operations; a second catalyst incorporated in the first manifold downstream from the first catalyst to provide further purification of the exhaust gases exited from the first catalyst, the second catalyst being incorporated in the second manifold to purify the exhaust gases discharged from the second valves during the subsequent operation of the engine; a turbo-compressor incorporated in the second manifold between the second valves and the second catalyst for producing secondary air for the engine during the subsequent operation of the engine; and a controller for controlling the first and second valves so that the second valves are operated to block the gas flow along the second manifold during the startup operation and are open to allow the gas flow through the second manifold toward the turbo-compressor and the second catalyst during the subsequent operation.
Claim 11
Dependent Claim
249 words
An exhaust system for an internal combustion engine including a plurality of cylinders, each of which has first and second valves, the exhaust system comprising: a first manifold connected to the first valve of each of the cylinders for providing gas flow during a startup and subsequent operation of the engine; a second manifold connected to the second valve of each of the cylinders and in flow isolation with the first manifold for providing gas flow during the subsequent operation of the engine; a first catalyst incorporated in the first manifold and located downstream from the first valves for purification of the exhaust gases discharged through the first valves during the startup and subsequent operations; a second catalyst incorporated in the first manifold downstream from the first catalyst to provide further purification of the exhaust gases exited from the first catalyst, the second catalyst being incorporated in the second manifold to purify the exhaust gases discharged from the second valves during the subsequent operation of the engine; a turbo-compressor incorporated in the second manifold between the second valves and the second catalyst for producing secondary air for the engine during the subsequent operation of the engine; and a controller for controlling the first and second valves so that the second valves are operated to block the gas flow along the second manifold during the startup operation and are open to allow the gas flow through the second manifold toward the turbo-compressor and the second catalyst during the subsequent operation.
References Cited (Backward Citations)
US4813232A
Cited
US5103645A
Cited
US5377486A
Cited
GB2280711A
Cited
US5655362A
Cited
DE4344277A1
Cited
US5832725A
Cited
US6094909A
Cited
WO1998029646A1
Cited
US6185938B1
Cited
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 2005-07-08 | 2006-01-07 | 2006-07-09 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2009-07-08 | 2010-01-07 | 2010-07-09 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2013-07-08 | 2014-01-07 | 2014-07-09 | $7700.00 | Window Closed / Lapsed |