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US6376396B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Soundproofing material and the use thereof

Assignee: Beloh Beteiligungsgesellschaft mbH
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Filing: 1998-02-09
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Granted: 2002-04-23
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Expires: 2018-02-09
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Abstract

Abstract A soundproofing material made of nonwoven materials containing thermoplastic fibers for the acoustic frequency range of 100 to 5000 Hz is characterized in that the nonwoven material is permanently compacted to a specific flow resistance of RS=800-1400 Ns/m 3 in two stages by a mechanical compaction process and a subsequent pressure/heat treatment.

Inventors

  • 👤 Udo Thorn
  • 👤 Gholam Reza Sinambari
  • 👤 Wolfgang Riediger
  • 👤 Georg Jochim

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 18:14
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/40; D04H1/42; D04H1/4326; D04H1/435; D04H1/44; D04H1/46; D04H1/48; D04H1/485; G; G10; G10K; G10K11/00; G10K11/16; G10K11/162; Y; Y10; Y10S; Y10S428/00; Y10S428/92; Y10S428/921; Y10T; Y10T442/00; Y10T442/20; Y10T442/2631; Y10T442/2672; Y10T442/2721; Y10T442/60; Y10T442/682; Y10T442/697

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 48 words
Soundproofing material for the acoustic frequency range of 100 to 5000 Hz comprising a nonwoven material containing thermoplastic fibres wherein the nonwoven material is permanently compacted to a specific flow resistance of Rs=800-1400 Ns/m 3 in two stages by a mechanical compaction process and a subsequent pressure/heat treatment.
Claim 2
Dependent Claim 48 words
Soundproofing material for the acoustic frequency range of 100 to 5000 Hz comprising a nonwoven material containing thermoplastic fibres wherein the nonwoven material is permanently compacted to a specific flow resistance of Rs=800-1400 Ns/m 3 in two stages by a mechanical compaction process and a subsequent pressure/heat treatment.
Claim 3
Dependent Claim 29 words
The soundproofing material of claim 1 wherein the nonwoven material comprises primary fibres and 10-90% by weight thermoplastic secondary fibres having a softening range of at least 5° C.
Claim 4
Dependent Claim 31 words
The soundproofing material of claim 2 wherein the primary and secondary fibres are those having linear densities of 0.5 to 17 to dtex and staple lengths of 20 to 80 mm.
Claim 5
Dependent Claim 20 words
The soundproofing material of claim 2 wherein the primary fibres are polyethyleneterephthalate fibres and the secondary fibres are copolyester fibres.
Claim 6
Dependent Claim 28 words
The soundproofing material of claim 1 wherein the nonwoven material has a thickness of 0.3 to 3.0. mm and a density of 250 to 500 kg/m 3 .
Claim 7
Dependent Claim 23 words
The soundproofing material of claim 1 wherein the first stage of the compaction of the nonwoven material is implemented by a needling process.
Claim 8
Dependent Claim 30 words
The soundproofing material of claim 1 wherein the second stage of compaction is implemented within the softening range of the secondary fibres at line pressures of 0.5 to 3.0. KN/cm.
Claim 9
Dependent Claim 21 words
The soundproofing material of claim 1 wherein the compacted nonwoven material has a specific flow resistance of 1100±150 Ns/m 3 .
Claim 10
Dependent Claim 34 words
The soundproofing material of claim 1 wherein the nonwoven material has a flame-retardant finish resulting from application thereto of a composition comprising at least one of metal hydroxides, ammonium polyphosphates, melamine and red phosphorous.
Claim 11
Independent Claim 64 words
A method of achieving a broadband sound-absorbing effect for indoor soundproofing by a combination of resonator and porous absorption mechanisms, comprising providing a layer of a soundproofing material according to any one of claims 1 to 9 in conjunction with an air gap whose width depends on the lowest frequency to be countered, said air gap being behind the layer of the soundproofing material.
Claim 12
Dependent Claim 38 words
The method of claim 10 , further comprising providing at least one additional layer of the soundproofing material spaced from the other layer, whereby dips in the degree of absorption in the frequency range of interest are avoided.
Claim 13
Independent Claim 24 words
A method for secondary soundproofing indoors comprising covering a surface with a soundproofing material according to any one of claims 1 to 9 .
Claim 14
Independent Claim 55 words
A method of making soundproofing material for the acoustic frequency range of 100 to 5000 Hz comprising permanently compacting a nonwoven material comprising thermoplastic fibers to a specific flow resistance Rs=800-1400 Ns/m 3 by first mechanically compacting the nonwoven material and then subjecting the mechanically compacted nonwoven material to a combination of pressure and heat.
Claim 15
Independent Claim 55 words
A method of making soundproofing material for the acoustic frequency range of 100 to 5000 Hz comprising permanently compacting a nonwoven material comprising thermoplastic fibers to a specific flow resistance Rs=800-1400 Ns/m 3 by first mechanically compacting the nonwoven material and then subjecting the mechanically compacted nonwoven material to a combination of pressure and heat.

References Cited (Backward Citations)

US3994363A Cited
US4830140A Cited
US5245121A Cited
EP0607946A1 Cited
US5493081A Cited
DE19518285A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2005-04-22 2005-10-22 2006-04-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2009-04-22 2009-10-22 2010-04-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2013-04-22 2013-10-22 2014-04-23 $7700.00 Window Closed / Lapsed

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