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US6239013B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Method for transferring particles from an adhesive sheet to a substrate

Assignee: Texas Instruments Inc
•
Filing: 1999-02-19
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Granted: 2001-05-29
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Expires: 2019-02-19
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Abstract

Abstract A method for attaching particles (12) to a substrate (14), comprising the steps of aligning particles (12) attached to an adhesive sheet (35) with contact pads (42) of a substrate (14), transferring thermal energy (38) to the adhesive sheet (35) by maintaining a temperature below the melting point of particles (12), and removing the adhesive sheet (35) prior to reflow, is disclosed. The adhesive sheet (35) may be composed of an adhesive coating (22) laminated to a film (24). The particles may be composed of a variety of compositions, including compounds such as solder or plastic, for example.

Inventors

  • 👤 Gregory B. Hotchkiss

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 21:51
CPC Classifications
H; H10; H10P; H10P72/00; H10P72/70; H10P72/74; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H05K3/34; H05K3/3465; H05K3/3478; H05K2203/00; H05K2203/01; H05K2203/0147; H05K2203/0156; H05K2203/03; H05K2203/0338; H05K2203/04; H05K2203/041; H05K2203/05; H05K2203/0502; H05K2203/0522; H05K2203/0525; H10W; H10W72/00; H10W72/01; H10W72/012; H10W72/01204; H10W72/20; H10W72/251

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 71 words
A method for transferring particles from an adhesive sheet to a substrate, comprising the steps of: obtaining the adhesive sheet having the particles attached thereto; positioning the particles in close aligned contact with contact pads of the substrate; exposing the adhesive sheet to ultraviolet radiation; and removing the adhesive sheet from the particles before reflow such that the particles remain in contact with said contact pads; and then reflowing the particles.
Claim 2
Independent Claim 71 words
A method for transferring particles from an adhesive sheet to a substrate, comprising the steps of: obtaining the adhesive sheet having the particles attached thereto; positioning the particles in close aligned contact with contact pads of the substrate; exposing the adhesive sheet to ultraviolet radiation; and removing the adhesive sheet from the particles before reflow such that the particles remain in contact with said contact pads; and then reflowing the particles.
Claim 3
Dependent Claim 16 words
The method as recited in claim 1 , wherein the particles are composed of solder alloy.
Claim 4
Dependent Claim 16 words
The method as recited in claim 1 , wherein the particles are composed of synthetic compounds.
Claim 5
Dependent Claim 15 words
The method as recited in claim 1 , wherein the substrate is a semiconductor wafer.
Claim 6
Independent Claim 85 words
A method for transferring solder particles from an adhesive sheet to a substrate, comprising the steps of: obtaining an adhesive sheet having a plurality of adhesive areas; loading the solder particles to said adhesive sheet; removing the solder particles not adhered to said adhesive areas; aligning the solder particles on said adhesive sheet with contact pads of the substrate; exposing said adhesive sheet to ultraviolet radiation; removing said adhesive sheet from the solder particles; and thereafter securely attaching the solder particles to said contact pads.
Claim 7
Independent Claim 85 words
A method for transferring solder particles from an adhesive sheet to a substrate, comprising the steps of: obtaining an adhesive sheet having a plurality of adhesive areas; loading the solder particles to said adhesive sheet; removing the solder particles not adhered to said adhesive areas; aligning the solder particles on said adhesive sheet with contact pads of the substrate; exposing said adhesive sheet to ultraviolet radiation; removing said adhesive sheet from the solder particles; and thereafter securely attaching the solder particles to said contact pads.
Claim 8
Dependent Claim 22 words
The method as recited in claim 5 wherein the step of securely attaching the solder particles further includes reflowing the solder particles.

References Cited (Backward Citations)

US3719981A Cited
US5356751A Cited
JPH0982719A Cited
JPH09326412A Cited
US5909634A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2004-05-28 2004-11-27 2005-05-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2008-05-28 2008-11-27 2009-05-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2012-05-28 2012-11-27 2013-05-29 $7700.00 Window Closed / Lapsed

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