Electrical connection method

Claim 1

A method for electrically mating a plug connector having plug contact elements with a socket connector having socket contact elements to electrically engage the plug contact elements with the corresponding socket contact elements, the method comprising the following steps: (a) arranging each plug contact element in the plug connector to have a mating section of the plug contact element extending along a first axis, the mating section of the plug contact element comprising a tip portion and a deflectable portion wherein the tip portion is supported by the connector; (b) arranging each socket contact element in the socket connector to have a mating section of the socket contact element retained in a passageway defined in the socket connector and extending along a second axis which is substantially normal to the first axis, and a mounting section of the socket contact element to be extended outwardly and transversely from the socket connector; (c) moving the plug and socket connectors toward each other to insert the tip portions of the plug contact elements into the passageways and forming a point contact engagement with the mating sections of the socket contact elements; (d) further moving the plug and socket connectors toward each other to cause deflection of deflectable portions of the plug contact elements with the tip portions sliding on the mating sections of the socket contact elements; and (e) deflecting the deflectable portion of the plug contact elements by further moving the plug and socket connectors toward each other to change the point contact between the plug contact elements and the socket contact elements to a surface contact therebetween; wherein each passageway of the socket connector has an end wall positioned perpendicularly to the mating section of the corresponding socket contact element and located in the sliding direction of the tip portion of the corresponding plug contact element received therein, and wherein the method further comprises the following step: (f) sliding the tip portions of the plug contact elements along the mating sections of the socket contact elements until the tip portions engage with and are stopped by the end walls of the passageways.

Claim 2

A method for electrically mating a plug connector having plug contact elements with a socket connector having socket contact elements to electrically engage the plug contact elements with the corresponding socket contact elements, the method comprising the following steps: (a) arranging each plug contact element in the plug connector to have a mating section of the plug contact element extending along a first axis, the mating section of the plug contact element comprising a tip portion and a deflectable portion wherein the tip portion is supported by the connector; (b) arranging each socket contact element in the socket connector to have a mating section of the socket contact element retained in a passageway defined in the socket connector and extending along a second axis which is substantially normal to the first axis, and a mounting section of the socket contact element to be extended outwardly and transversely from the socket connector; (c) moving the plug and socket connectors toward each other to insert the tip portions of the plug contact elements into the passageways and forming a point contact engagement with the mating sections of the socket contact elements; (d) further moving the plug and socket connectors toward each other to cause deflection of deflectable portions of the plug contact elements with the tip portions sliding on the mating sections of the socket contact elements; and (e) deflecting the deflectable portion of the plug contact elements by further moving the plug and socket connectors toward each other to change the point contact between the plug contact elements and the socket contact elements to a surface contact therebetween; wherein each passageway of the socket connector has an end wall positioned perpendicularly to the mating section of the corresponding socket contact element and located in the sliding direction of the tip portion of the corresponding plug contact element received therein, and wherein the method further comprises the following step: (f) sliding the tip portions of the plug contact elements along the mating sections of the socket contact elements until the tip portions engage with and are stopped by the end walls of the passageways.

Claim 6

A system for interconnecting two electrical components, comprising: a first electrical component including a first body with a plurality of first contact elements thereabout, said first contact elements including a mating section with an deflectable actuate portion generally extending along a first axis, and a tip portion thereof, an apex of said actuate portion located proximate a corresponding surface of an internal wall of said first body; and a second electrical component including a second body with a plurality of passageways therein, a plurality of second contact elements respectively received in the corresponding passageways, said second contact elements including mating sections extending in a second axis normal to said first axis, a mounting section of each of said second contact elements to be extended outwardly and transversely from the second electrical component, each of said passageways defining an end wall positioned perpendicularly to the mating section of the corresponding second contact element and located in a sliding direction of the tip portion of the corresponding first contact elements; wherein the first body and the first contact elements of the first electrical component, and the second body and the second contact elements of the second electrical component are properly dimensioned so that when the first electrical component and the second electrical component are mated with each other, the tip portions of the first contact elements initially touch the corresponding second contact elements, respectively, and then continuously move on the second contact elements along the second axis until the tip portions of the first contact elements engage with and are stopped by the end walls of said corresponding passageways; wherein both the actuate portion and the associate tip portion of the mating section are deflectably deformed during mating of the first electrical component and the second electrical component.

Claim 7

A system for interconnecting two electrical components, comprising: a first electrical component including a first body with a plurality of first contact elements thereabout, said first contact elements including a mating section with an deflectable actuate portion generally extending along a first axis, and a tip portion thereof, an apex of said actuate portion located proximate a corresponding surface of an internal wall of said first body; and a second electrical component including a second body with a plurality of passageways therein, a plurality of second contact elements respectively received in the corresponding passageways, said second contact elements including mating sections extending in a second axis normal to said first axis, a mounting section of each of said second contact elements to be extended outwardly and transversely from the second electrical component, each of said passageways defining an end wall positioned perpendicularly to the mating section of the corresponding second contact element and located in a sliding direction of the tip portion of the corresponding first contact elements; wherein the first body and the first contact elements of the first electrical component, and the second body and the second contact elements of the second electrical component are properly dimensioned so that when the first electrical component and the second electrical component are mated with each other, the tip portions of the first contact elements initially touch the corresponding second contact elements, respectively, and then continuously move on the second contact elements along the second axis until the tip portions of the first contact elements engage with and are stopped by the end walls of said corresponding passageways; wherein both the actuate portion and the associate tip portion of the mating section are deflectably deformed during mating of the first electrical component and the second electrical component.