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US6236774B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Optoelectronic and photonic devices formed of materials which inhibit degradation and failure

Assignee: Gemfire Corp
•
Filing: 1999-03-22
•
Granted: 2001-05-22
•
Expires: 2019-03-22
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Abstract

Abstract Optoelectronic and photonic devices are formed by employing polymer materials that have a lower glass transition temperature (Tg) than the nominal operating temperature. By using such materials, the local or segmental mobility is increased so that local stress is eliminated or minimized on the polymer material, making performance more robust. The current invention involves use of a polymer in an optical device in an operating temperature range in the region above Tg, where the polymer segments between crosslinks are allowed local freedom of movement; however, large-scale movement of the material may be restricted by the crosslinked structure of the polymer material. The temperature operation point of a device constructed according to the invention is thus preferably distanced from both the viscoelastic region near Tg and from the glassy region below Tg; such that the device is operated in a region where viscoelastic effects do not significantly affect the materials system, and time-dependent responses of the polymer are minimized or eliminated. Device operation can thus achieve minimum degradation and show improved performance attributes.

Inventors

  • 👤 Hilary Sue Lackritz
  • 👤 Tony C. Kowalczyk
  • 👤 Yeong-Cheng Lee
  • 👤 David A. G. Deacon

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 05:31
CPC Classifications
G; G02; G02F; G02F1/00; G02F1/29; G02F1/31; G02F1/315; G02B; G02B6/00; G02B6/10; G02B6/12; G02B6/122; G02B6/1221; G02F1/01; G02F1/061; G02F1/065; G02B2006/12083; G02B2006/12107; G02B2006/12133; G02B2006/12145; G02B2006/1215; G02B2006/12159; G02B2006/12164; G02F1/0147; Y; Y10; Y10S; Y10S428/00; Y10S428/913

Claims Analysis

Total Claims: 80
Claim 1
Independent Claim 44 words
A thermo-optic apparatus which is thermally cycled comprising: a polymer having a glass transition temperature not exceeding a minimum operating temperature of the polymer along an optical path such that the apparatus functions in a manner allowing polymer chains to retain high local mobility.
Claim 2
Dependent Claim 44 words
A thermo-optic apparatus which is thermally cycled comprising: a polymer having a glass transition temperature not exceeding a minimum operating temperature of the polymer along an optical path such that the apparatus functions in a manner allowing polymer chains to retain high local mobility.
Claim 3
Dependent Claim 40 words
The apparatus according to claim 1 further including a thermal excitation element thermally coupled to an optical transmission region of the apparatus for controllably effecting a change in refractive index in response to temperature change during a period of interest.
Claim 4
Dependent Claim 16 words
The apparatus according to claim 2 , wherein said excitation element is a patterned resistive layer.
Claim 5
Dependent Claim 10 words
The apparatus according to claim 2 formed as a deflector.
Claim 6
Dependent Claim 15 words
The apparatus according to claim 4 wherein said deflector is a total internal reflection switch.
Claim 7
Dependent Claim 19 words
The apparatus according to claim 2 formed as a controller capable of regulating to a desired index of refraction.
Claim 8
Dependent Claim 12 words
The apparatus according to claim 6 wherein said controller is a grating.
Claim 9
Dependent Claim 24 words
The apparatus according to claim 1 wherein said glass transition temperature is at least 20° C. below a minimum operating temperature of said polymer.
Claim 10
Dependent Claim 17 words
The apparatus according to claim 1 further including a heating element to maintain a minimum operating temperature.
Claim 11
Dependent Claim 17 words
The apparatus according to claim 1 further including a cooling element to regulate the nominal operating temperature.
Claim 12
Dependent Claim 15 words
The apparatus according to claim 1 wherein said optical path is an optical waveguide segment.
Claim 13
Dependent Claim 13 words
The apparatus according to claim 1 wherein said polymer is a crosslinked polymer.
Claim 14
Dependent Claim 44 words
The apparatus according to claim 1 wherein said polymer has an effective glass transition temperature not exceeding a minimum operating temperature of the polymer along an optical path such that the apparatus functions in a manner allowing polymer chains to retain high local mobility.
Claim 15
Dependent Claim 18 words
The apparatus according to claim 1 , wherein said polymer comprises at least one layer on a substrate.
Claim 16
Dependent Claim 86 words
An optical device comprising: at least one element of an optically transparent polymer having a glass transition temperature and a temperature dependent excitation threshold for the appearance of viscoelastic effects; a thermal exciter disposed proximate said polymer element for actuating said polymer element; and a temperature control system for regulating the nominal operating temperature to a range around a design temperature, such that said operating temperature is maintained above said glass transition temperature, in order to exploit viscoelastic effects at temperatures above said glass transition temperature.
Claim 17
Dependent Claim 86 words
An optical device comprising: at least one element of an optically transparent polymer having a glass transition temperature and a temperature dependent excitation threshold for the appearance of viscoelastic effects; a thermal exciter disposed proximate said polymer element for actuating said polymer element; and a temperature control system for regulating the nominal operating temperature to a range around a design temperature, such that said operating temperature is maintained above said glass transition temperature, in order to exploit viscoelastic effects at temperatures above said glass transition temperature.
Claim 18
Dependent Claim 23 words
The optical device according to claim 15 wherein said thermal exciter is operative to change the index of refraction of the optical element.
Claim 19
Dependent Claim 15 words
The optical device according to claim 16 , wherein said change in index is cyclic.
Claim 20
Dependent Claim 18 words
The optical device according to claim 15 further including an optical waveguide optically coupled to said polymer element.
Claim 21
Dependent Claim 17 words
The optical device according to claim 15 further including electrodes forming a portion of said thermal exciter.
Claim 22
Dependent Claim 34 words
The optical device according to claim 15 wherein said polymer element is disposed in an optical path as an optical switch, said optical switch being responsive to said thermal exciter to change transmissive state.
Claim 23
Dependent Claim 17 words
The optical device according to claim 20 wherein said optical switch is a total internal reflection switch.
Claim 24
Dependent Claim 29 words
The optical device according to claim 15 wherein said polymer element is disposed in an optical path as a controller capable of regulating to a desired index of refraction.
Claim 25
Dependent Claim 20 words
The optical device according to claim 22 wherein said controller is a tunable optical grating responsive to said thermal exciter.
Claim 26
Dependent Claim 24 words
The optical device according to claim 15 , wherein said glass transition temperature is at least 20° C. below the polymer nominal operating temperature.
Claim 27
Dependent Claim 18 words
The optical device according to claim 15 further including a cooling element to regulate the nominal operating temperature.
Claim 28
Dependent Claim 53 words
The optical device according to claim 15 , wherein the excitation threshold is a threshold of slow change of index of refraction in said polymer, said slow change in index of refraction having a rate of change which is less than a rate of change of thermal excitation applied by said thermal exciter.
Claim 29
Dependent Claim 15 words
The optical device according to claim 15 , wherein said polymer is a crosslinked polymer.
Claim 30
Dependent Claim 68 words
The optical device according to claim 27 , wherein the excitation threshold is a threshold of slow change of index of refraction in said crosslinked polymer and wherein said temperature control system is operative to maintain said nominal operating temperature such that the threshold relative to the thermal pulse energy per unit area is substantially greater than the thermal pulse energy per unit applied by said thermal exciter.
Claim 31
Dependent Claim 66 words
The optical device according to claim 27 , wherein the excitation threshold is a threshold of slow change of index of refraction in said crosslinked polymer and wherein said temperature control system is operative to maintain said nominal operating temperature such that the threshold relative to the thermal power per unit area is substantially greater than the thermal power per unit applied by said thermal exciter.
Claim 32
Dependent Claim 61 words
The optical device according to claim 15 , wherein said polymer has an effective glass transition temperature, and said temperature control system regulates the nominal operating temperature to a range around said design temperature, such that said operating temperature is maintained above said effective glass transition temperature, in order to exploit viscoelastic effects at temperatures above said effective glass transition temperature.
Claim 33
Dependent Claim 75 words
An optical device comprising: at least one layer of an optically transparent polymer element characterized by a glass transition temperature below a nominal operating temperature of said optical device; an optical waveguide disposed to include said polymer element; and a temperature control system for regulating operating temperature such that said operating temperature is maintained above said glass transition temperature in order to exploit at least one property of said polymer at said nominal operating temperature.
Claim 34
Dependent Claim 75 words
An optical device comprising: at least one layer of an optically transparent polymer element characterized by a glass transition temperature below a nominal operating temperature of said optical device; an optical waveguide disposed to include said polymer element; and a temperature control system for regulating operating temperature such that said operating temperature is maintained above said glass transition temperature in order to exploit at least one property of said polymer at said nominal operating temperature.
Claim 35
Dependent Claim 20 words
The optical device according to claim 31 wherein said property is rate of change of index of refraction with temperature.
Claim 36
Dependent Claim 21 words
The optical device according to claim 31 wherein said property is reduction of power requirements required to excite said polymer element.
Claim 37
Dependent Claim 22 words
The optical device according to claim 33 wherein said property is reduction of thermal energy requirements required to excite said polymer element.
Claim 38
Dependent Claim 38 words
The optical device according to claim 31 wherein said property is fidelity of reproduction of a predicted response with minimum distortion, wherein said predicted response is in form of rate of change of index of refraction vs. time.
Claim 39
Dependent Claim 40 words
The optical device according to claim 31 wherein said property is minimized generation of additional frequency components of an output signal relative to a predicted signal, said output signal being a rate of change of index of refraction vs. time.
Claim 40
Dependent Claim 18 words
The optical device according to claim 31 wherein said property is reduced optical insertion loss of said element.
Claim 41
Dependent Claim 18 words
The optical device according to claim 31 wherein said property is increased lifetime including tolerance for thermal cycling.
Claim 42
Dependent Claim 17 words
The optical device according to claim 31 wherein said property is low residual stress associated with fabrication.
Claim 43
Dependent Claim 13 words
The optical device according to claim 31 wherein said property is low birefringence.
Claim 44
Dependent Claim 26 words
The optical device according to claim 31 wherein said property is the essentially constant rate of change of index of refraction as a function of temperature.
Claim 45
Dependent Claim 14 words
The optical device according to claim 31 wherein said device is an optical grating.
Claim 46
Dependent Claim 25 words
The optical device according to claim 42 wherein said property is the linear relationship between the resonant wavelength of said grating with respect to temperature.
Claim 47
Dependent Claim 12 words
The optical device according to claim 31 formed as an optical switch.
Claim 48
Dependent Claim 24 words
The optical device according to claim 31 further including an applicator electrode for thermally exciting a change of index of refraction of said element.
Claim 49
Dependent Claim 14 words
The optical device according to claim 31 wherein said polymer is a crosslinked polymer.
Claim 50
Dependent Claim 18 words
The optical device according to claim 46 wherein said property is reduced long-term physical deformation of said element.
Claim 51
Dependent Claim 18 words
The optical device according to claim 46 wherein said property is low residual stress associated with thermal cycling.
Claim 52
Dependent Claim 13 words
The optical device according to claim 31 wherein said polymer is a polyacrylate.
Claim 53
Dependent Claim 13 words
The optical device according to claim 15 wherein said polymer is a polyacrylate.
Claim 54
Dependent Claim 13 words
The optical device according to claim 1 wherein said polymer is a polyacrylate.
Claim 55
Dependent Claim 13 words
The optical device according to claim 31 wherein said polymer is a polyurethane.
Claim 56
Dependent Claim 13 words
The optical device according to claim 15 wherein said polymer is a polyurethane.
Claim 57
Dependent Claim 13 words
The optical device according to claim 1 wherein said polymer is a polyurethane.
Claim 58
Dependent Claim 76 words
An integrated optical switch comprising: a substrate; a waveguide disposed on the substrate, the waveguide having an output; a polymeric element disposed on the substrate proximate to the output of the waveguide to optically couple to the waveguide, the polymeric element being optically transmissive and having a selected glass transition temperature; and a heating element thermally coupled to the polymeric element to maintain an operating temperature of the polymeric element above the selected glass transition temperature.
Claim 59
Dependent Claim 76 words
An integrated optical switch comprising: a substrate; a waveguide disposed on the substrate, the waveguide having an output; a polymeric element disposed on the substrate proximate to the output of the waveguide to optically couple to the waveguide, the polymeric element being optically transmissive and having a selected glass transition temperature; and a heating element thermally coupled to the polymeric element to maintain an operating temperature of the polymeric element above the selected glass transition temperature.
Claim 60
Dependent Claim 39 words
The integrated optical switch according to claim 55 wherein said heating element is configured to further provide transient thermal energy to said polymeric element to alter an optical characteristic of said polymeric element and actuate said integrated optical switch.
Claim 61
Dependent Claim 44 words
The integrated optical switch according to claim 55 further comprising a second heating element thermally coupled to said polymeric element to provide transient thermal energy to said polymeric element to alter an optical characteristic of said polymeric element and actuate said integrated optical switch.
Claim 62
Dependent Claim 138 words
An optical device comprising: an input waveguide coupled to an input of the optical device, the input waveguide having a transmission axis; a first output waveguide optically coupled to the input waveguide and forming a first angle of separation with the transmission axis of the input waveguide, the first output waveguide including a section of polymer material having a selected glass transition temperature; a second output waveguide optically coupled to the input waveguide and forming a second angle of separation with the transmission axis of the input waveguide so that light transmitted by the input waveguide is capable of being split between the first output waveguide and the second output waveguide; and a heater, thermally coupled to at least the first output waveguide, to maintain an operating temperature of the polymer material above the selected glass transition temperature.
Claim 63
Dependent Claim 138 words
An optical device comprising: an input waveguide coupled to an input of the optical device, the input waveguide having a transmission axis; a first output waveguide optically coupled to the input waveguide and forming a first angle of separation with the transmission axis of the input waveguide, the first output waveguide including a section of polymer material having a selected glass transition temperature; a second output waveguide optically coupled to the input waveguide and forming a second angle of separation with the transmission axis of the input waveguide so that light transmitted by the input waveguide is capable of being split between the first output waveguide and the second output waveguide; and a heater, thermally coupled to at least the first output waveguide, to maintain an operating temperature of the polymer material above the selected glass transition temperature.
Claim 64
Dependent Claim 39 words
The optical device according to claim 58 wherein the second output waveguide includes a second section of polymeric material having a second selected glass transition temperature and further comprising a second heater thermally coupled to the second output waveguide.
Claim 65
Dependent Claim 28 words
The optical device according to claim 58 wherein said first angle of separation is zero degrees and said first output waveguide is a continuation of said input waveguide.
Claim 66
Dependent Claim 150 words
A Total Internal Reflective (TIR) optical switch comprising: a core of a first optical material, said core forming a primary waveguide; at least one cladding layer of a second optical material, said cladding layer disposed adjacent said core and having a lower index of refraction than said core; at least one of said first and second optical materials being an optically transmissive crosslinked polymer having a glass transition temperature; a patterned resistive primary heating element disposed upon said cladding layer and bridging said primary waveguide such that an edge of the electrode is at an oblique angle to said waveguide, said electrode, when activated, being for effecting a change of the index of refraction of said polymer for redirecting optical energy from said primary waveguide, said element being coupleable to a controlling exciter, said optical switch being for operation in an environment at a temperature above said glass transition temperature.
Claim 67
Dependent Claim 150 words
A Total Internal Reflective (TIR) optical switch comprising: a core of a first optical material, said core forming a primary waveguide; at least one cladding layer of a second optical material, said cladding layer disposed adjacent said core and having a lower index of refraction than said core; at least one of said first and second optical materials being an optically transmissive crosslinked polymer having a glass transition temperature; a patterned resistive primary heating element disposed upon said cladding layer and bridging said primary waveguide such that an edge of the electrode is at an oblique angle to said waveguide, said electrode, when activated, being for effecting a change of the index of refraction of said polymer for redirecting optical energy from said primary waveguide, said element being coupleable to a controlling exciter, said optical switch being for operation in an environment at a temperature above said glass transition temperature.
Claim 68
Dependent Claim 29 words
The TIR optical switch according to claim 61 further including a secondary heating element for maintaining said environment at a temperature above said first and second glass transition temperature.
Claim 69
Dependent Claim 31 words
The TIR optical switch according to claim 61 wherein said primary heating element is additionally operative to maintain said environment at a temperature above said first and second glass transition temperature.
Claim 70
Independent Claim 72 words
A method for operating an optical device comprising an optical structure fabricated from an optically transmissive polymer material characterized by a glass transition temperature and a temperature dependent threshold for appearance of viscoelastic effects, said method comprising: maintaining an operating temperature above the glass transition temperature; while directing optical energy into said polymer element; while selectively applying thermal energy to said polymer element to selectively control the transport of said optical energy.
Claim 71
Independent Claim 72 words
A method for operating an optical device comprising an optical structure fabricated from an optically transmissive polymer material characterized by a glass transition temperature and a temperature dependent threshold for appearance of viscoelastic effects, said method comprising: maintaining an operating temperature above the glass transition temperature; while directing optical energy into said polymer element; while selectively applying thermal energy to said polymer element to selectively control the transport of said optical energy.
Claim 72
Dependent Claim 41 words
The method according to claim 64 wherein said selectively applying step comprises: selectively applying impulses of thermal energy to a selected region of said polymer element to effect a localized change of index of refraction at a controlled rate of change.
Claim 73
Dependent Claim 44 words
The method according to claim 65 further including the step of thereafter: allowing said index of refraction to substantially revert; and thereafter selectively reapplying thermal energy to said polymer element to re-effect a change of index of refraction at a controlled rate of change.
Claim 74
Dependent Claim 20 words
The method according to claim 66 further including, after applying said thermal energy, actively extracting heat from said polymer element.
Claim 75
Independent Claim 62 words
A method for using a polymer material comprising: establishing a minimum operating temperature above a characteristic glass transition temperature of the polymer; thereafter; transiently thermally exciting the polymer above the minimum operating temperature while directing electromagnetic energy into the polymer to effect a change of the index of refraction of the polymer in order to control the transport of the electromagnetic energy.
Claim 76
Independent Claim 62 words
A method for using a polymer material comprising: establishing a minimum operating temperature above a characteristic glass transition temperature of the polymer; thereafter; transiently thermally exciting the polymer above the minimum operating temperature while directing electromagnetic energy into the polymer to effect a change of the index of refraction of the polymer in order to control the transport of the electromagnetic energy.
Claim 77
Independent Claim 129 words
A method for operating an optical switch having a core of optically transmissive crosslinked polymer having a first glass transition temperature, at least one cladding layer of optically transmissive crosslinked polymer having a second glass transition temperature, and an applicator electrode for effecting a change of the index of refraction of said polymer, said applicator electrode being coupled to an exciter, said optical switch being for operation in an environment at a temperature above said second glass transition temperatures, said method comprising: maintaining an operating temperature above the glass transition temperature; while directing optical energy into said core; while selectively applying thermal energy to a region of said core through said applicator electrode to change index of refraction in said region in order to selectively redirect said optical energy.
Claim 78
Independent Claim 129 words
A method for operating an optical switch having a core of optically transmissive crosslinked polymer having a first glass transition temperature, at least one cladding layer of optically transmissive crosslinked polymer having a second glass transition temperature, and an applicator electrode for effecting a change of the index of refraction of said polymer, said applicator electrode being coupled to an exciter, said optical switch being for operation in an environment at a temperature above said second glass transition temperatures, said method comprising: maintaining an operating temperature above the glass transition temperature; while directing optical energy into said core; while selectively applying thermal energy to a region of said core through said applicator electrode to change index of refraction in said region in order to selectively redirect said optical energy.
Claim 79
Independent Claim 131 words
A method for operating an optical switch having a core of optically transmissive crosslinked polymer having a first glass transition temperature, at least one cladding layer of optically transmissive crosslinked polymer having a second glass transition temperature, and an applicator electrode for effecting a change of the index of refraction of said polymer, said applicator electrode being coupleable to an exciter, said optical switch being for operation in an environment at a temperature above said first and second glass transition temperatures, said method comprising: maintaining an operating temperature above the glass transition temperature; while directing optical energy into said core; while selectively applying thermal energy to a region of said core through said applicator electrode to change index of refraction in said region in order to selectively redirect said optical energy.
Claim 80
Independent Claim 131 words
A method for operating an optical switch having a core of optically transmissive crosslinked polymer having a first glass transition temperature, at least one cladding layer of optically transmissive crosslinked polymer having a second glass transition temperature, and an applicator electrode for effecting a change of the index of refraction of said polymer, said applicator electrode being coupleable to an exciter, said optical switch being for operation in an environment at a temperature above said first and second glass transition temperatures, said method comprising: maintaining an operating temperature above the glass transition temperature; while directing optical energy into said core; while selectively applying thermal energy to a region of said core through said applicator electrode to change index of refraction in said region in order to selectively redirect said optical energy.

References Cited (Backward Citations)

US6047098A Cited

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