Self-passivation of copper damascene

Claim 2

A process to self-passivate copper damascene wiring, comprising: providing a partially completed integrated circuit, including a top layer of a dielectric wherein a pattern of damascene copper wiring has been formed; depositing a layer of chrome-copper alloy on said dielectric layer and damascene wiring; planarizing said layer of chrome-copper alloy thereby eliminating any dishing above the damascene wiring; and depositing a layer of IMD on the layer of chrome-copper alloy thereby forming an interface, between the chrome-copper and the IMD, that comprises a self-aligned barrier.

Claim 3

The process of claim 1 wherein the dielectric is selected from the group consisting of PEOX, PE-TEOS, PSG, and HDP Oxide.

Claim 4

The process of claim 1 wherein the layer of chrome-copper is deposited by means of chemical vapor deposition or physical vapor deposition or electroplating.

Claim 5

The process of claim 1 wherein the layer of chrome-copper is deposited to a thickness between about 500 and 2,000 Angstroms.

Claim 6

The process of claim 1 wherein the layer of chrome-copper contains between about 1 and 15 atomic % chromium.

Claim 7

The process of claim 1 wherein planarizing said layer of chrome-copper alloy further comprises chemical mechanical polishing or electroplishing.

Claim 8

The process of claim 1 wherein the IMD is selected from the group consisting of PEOX, PE-TEOS, PSG, and HDP.

Claim 9

The process of claim 7 wherein the layer of IMD is deposited by chemical vapor deposition or by high density plasma deposition.

Claim 10

The process of claim 1 wherein the IMD is deposited to a thickness between about 500 and 2,000 Angstroms.

Claim 11

The process of claim 1 further comprising annealing said interface at a temperature between about 350 and 450° C. for between about 10 and 40 minutes.

Claim 12

A process for forming self-passivated copper damascene wiring, comprising the steps of: (a) providing a dielectric layer having an upper surface; (b) patterning and then etching said dielectric layer thereby forming a trench in said upper surface; (c) patterning and then etching said dielectric layer, including said trench, thereby forming a cavity inside said trench; (d) depositing a barrier layer on said dielectric layer and on all walls of said trench and said cavity; (e) depositing a seed layer on said dielectric layer and on all walls of said trench and said cavity; (f) overfilling said cavity and said trench with copper; (g) removing the copper and the barrier layer to the level of said upper surface, thereby forming a damscene connector; (h) depositing a layer of chrome-copper alloy on said dielectric layer and damascene wiring; (i) planarizing said layer of chrome-copper alloy thereby eliminating any dishing above the damascene wiring; and (j) depositing a layer of IMD on the layer of chrome-copper alloy thereby forming an interface, between the chrome-copper and the IMD, that comprises a self-aligned layer of chromium oxide.

Claim 13

A process for forming self-passivated copper damascene wiring, comprising the steps of: (a) providing a dielectric layer having an upper surface; (b) patterning and then etching said dielectric layer thereby forming a trench in said upper surface; (c) patterning and then etching said dielectric layer, including said trench, thereby forming a cavity inside said trench; (d) depositing a barrier layer on said dielectric layer and on all walls of said trench and said cavity; (e) depositing a seed layer on said dielectric layer and on all walls of said trench and said cavity; (f) overfilling said cavity and said trench with copper; (g) removing the copper and the barrier layer to the level of said upper surface, thereby forming a damscene connector; (h) depositing a layer of chrome-copper alloy on said dielectric layer and damascene wiring; (i) planarizing said layer of chrome-copper alloy thereby eliminating any dishing above the damascene wiring; and (j) depositing a layer of IMD on the layer of chrome-copper alloy thereby forming an interface, between the chrome-copper and the IMD, that comprises a self-aligned layer of chromium oxide.

Claim 14

The process of claim 11 wherein the layer of chrome-copper is deposited by means of chemical vapor deposition or physical vapor deposition or electroplating.

Claim 15

The process of claim 11 wherein the layer of chrome-copper is deposited to a thickness between about 500 and 2,000 Angstroms.

Claim 16

The process of claim 11 wherein the layer of chrome-copper contains between about 1 and 10 atomic % chromium.

Claim 17

The process of claim 11 wherein planarizing said layer of chrome-copper alloy further comprises chemical mechanical polishing or electroplishing.

Claim 18

The process of claim 11 wherein the IMD is selected from the group consisting of PEOX, PE-TEOS, PSG, and HDP.

Claim 19

The process of claim 11 wherein the layer of IMD is deposited by chemical vapor deposition or by high density plasma deposition.

Claim 20

The process of claim 11 wherein the IMD is deposited to a thickness between about 500 and 2,000 Angstroms.

Claim 21

The process of claim 11 further comprising annealing said interface at a temperature between about 350 and 450° C. for between about 10 and 40 minutes.