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US6071017A Expired / Lapsed US ⏱️ 0.0 years remaining

Optical package with alignment means and method of assembling an optical package

Assignee: Stratos International Inc
•
Filing: 1998-06-10
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Granted: 2000-06-06
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Expires: 2018-06-10
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Abstract

Abstract An optical package is provide including a housing having first and second ends. A ferrule receiving bore is formed in the first end, and an optics cavity is formed in the second end. The optics cavity and the ferrule receiving bore are axially aligned with one another along an optical axis defined by the package. A mounting cap is inserted over the optics cavity and frictionally engages an outer surface of the housing. The end cap includes an endplate and a substrate having an optical device mounted thereon.

Inventors

  • 👤 Patrick B. Gilliland
  • 👤 Leonid Shatskin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 20:13
CPC Classifications
G; G02; G02B; G02B6/00; G02B6/24; G02B6/42; G02B6/4201; G02B6/4204; G02B6/4219; G02B6/422; G02B6/4225; G02B6/4236; G02B6/4244; G02B6/4245; G02B6/4292; G02B6/4237; G02B6/4238; G02B6/4251; G02B6/4256; G02B6/4262; G02B6/4263

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 76 words
An optical package comprising: a housing having a first end and a second end, a ferrule receiving bore being formed in the first end, and an optics cavity formed in the second end, axially aligned with the ferrule receiving bore; a mounting cap inserted over the optics cavity and frictionally engaging an outer surface of the housing, the mounting cap including an endplate; and a substrate having an optical device mounted thereon, attached to the endplate.
Claim 2
Dependent Claim 76 words
An optical package comprising: a housing having a first end and a second end, a ferrule receiving bore being formed in the first end, and an optics cavity formed in the second end, axially aligned with the ferrule receiving bore; a mounting cap inserted over the optics cavity and frictionally engaging an outer surface of the housing, the mounting cap including an endplate; and a substrate having an optical device mounted thereon, attached to the endplate.
Claim 3
Dependent Claim 36 words
The optical package of claim 1 further comprising: friction enhancing means formed on an inner surface of the mounting cap for strengthening the frictional engagement of the mounting cap to the outer surface of the housing.
Claim 4
Dependent Claim 24 words
The optical package of claim 2 wherein the friction enhancing means comprises a knurled finish formed on an inner surface of the mounting cap.
Claim 5
Dependent Claim 23 words
The optical package of claim 2 wherein the friction enhancing means comprises internal threads formed on an inner surface of the mounting cap.
Claim 6
Dependent Claim 26 words
The optical package of claim 2 wherein the friction enhancing means comprises a plurality of barbed teeth formed on an inner surface of the mounting cap.
Claim 7
Dependent Claim 30 words
The optical package of claim 5 wherein the mounting cap comprises a metal cylinder having an annular side wall, and said barbed teeth being formed on an inner surface thereof.
Claim 8
Dependent Claim 42 words
The optical package of claim 6 wherein the barbed teeth comprise a first tooth surface generally perpendicular to a longitudinal axis of the cylindrical mounting cap, and a second intersecting tooth surface formed at an acute angle to the first tooth surface.
Claim 9
Dependent Claim 46 words
The optical package of claim 7 wherein the housing further comprises a lens cavity associated with the optics cavity configured to receive a spherical focusing element having a lens diameter, the lens cavity defining an entrance diameter, the lens diameter being greater than the entrance diameter.
Claim 10
Dependent Claim 24 words
The optical package of claim 8 wherein the lens cavity further defines a base diameter, the base diameter being greater than the entrance diameter.
Claim 11
Dependent Claim 24 words
The optical package of claim 8 further comprising an outer perimeter wall surrounding the lens cavity, the perimeter wall having an inclined inner surface.
Claim 12
Dependent Claim 22 words
The optical package of claim 10 further comprising a plurality of plastic buttresses disposed around an outer circumference of the perimeter wall.
Claim 13
Dependent Claim 14 words
The optical package of claim 1 wherein the mounting cap is formed of metal.
Claim 14
Dependent Claim 16 words
The optical package of claim 1 wherein the mounting cap is formed of a polymer material.
Claim 15
Dependent Claim 65 words
A plastic optical package comprising: a first end defining a bore for receiving an optical waveguide; a second end defining an optics cavity configured to receive an electro-optical device; and a lens cavity associated with the optics cavity, configured to receive a spherical focusing element having a lens diameter, the lens cavity defining an entrance diameter, the lens diameter being greater than the entrance diameter.
Claim 16
Dependent Claim 65 words
A plastic optical package comprising: a first end defining a bore for receiving an optical waveguide; a second end defining an optics cavity configured to receive an electro-optical device; and a lens cavity associated with the optics cavity, configured to receive a spherical focusing element having a lens diameter, the lens cavity defining an entrance diameter, the lens diameter being greater than the entrance diameter.
Claim 17
Dependent Claim 25 words
The plastic optical housing of claim 14 further comprising an outer perimeter wall surrounding the lens cavity, the perimeter wall having an inclined inner surface.
Claim 18
Dependent Claim 23 words
The plastic optical housing of claim 15 further comprising a plurality of plastic buttresses disposed around an outer circumference of the perimeter wall.
Claim 19
Dependent Claim 25 words
The plastic optical package of claim 14 wherein the lens cavity further defines a base diameter, the base diameter being greater than the entrance diameter.
Claim 20
Dependent Claim 47 words
The plastic optical package of claim 14 further comprising a mounting cap configured to enclose the optics cavity and having a mounting surface for attaching a substrate thereto, and an aperture communicating with the optics cavity to receive the electro-optical device which is mounted to the substrate.
Claim 21
Dependent Claim 95 words
A ball lens retention mechanism for mounting a spherical ball lens within a plastic optics housing, the retention mechanism comprising: a base formed on an inner surface of an optics cavity formed in an end of the housing; an annular wall arising from the base, the wall defining a lens cavity and further comprising; an inclined inner surface of the annular wall such that the annular wall defines a first diameter within the lens cavity and a second diameter at a distal end of the wall, the first diameter being greater than the second diameter.
Claim 22
Dependent Claim 95 words
A ball lens retention mechanism for mounting a spherical ball lens within a plastic optics housing, the retention mechanism comprising: a base formed on an inner surface of an optics cavity formed in an end of the housing; an annular wall arising from the base, the wall defining a lens cavity and further comprising; an inclined inner surface of the annular wall such that the annular wall defines a first diameter within the lens cavity and a second diameter at a distal end of the wall, the first diameter being greater than the second diameter.
Claim 23
Dependent Claim 23 words
The ball lens retention mechanism of claim 19 further comprising a plurality of support buttresses disposed around an outer perimeter of the wall.
Claim 24
Dependent Claim 26 words
The ball lens retention mechanism of claim 20 wherein the ball lens defines a diameter greater than the second diameter and less than the first diameter.

References Cited (Backward Citations)

US5452389A Cited
US5812717A Cited
US5815623A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-06-06 2003-12-06 2004-06-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-06-06 2007-12-06 2008-06-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-06-06 2011-12-06 2012-06-06 $7700.00 Window Closed / Lapsed

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