Heat exchanger tube for heating boilers

Claim 2

A heat exchanger tube for heating boilers, particularly for gas condensing boilers, comprising: an elongated cylindrical outer tube having a smooth-walled internal surface and a smooth-walled external surface, the cylindrical outer tube being made of steel; an elongated tubular profiled insert having an upper half shell, a lower half shell, and a length, the profiled insert being made of aluminum, each half shell having an internal surface that projects to an open plane, an external surface having a diameter, a plurality of ribs extending internally from the internal surface of each half shell towards the open plane of each half shell and extending longitudinally over the length of the profiled insert, and extends vertically from the internal surface of each half shell and perpendicularly towards a joint plane, each rib of the first half shell adapted to align with a rib within the plurality of ribs of the second half shell, a first longitudinal edge having a groove-shaped recess and extending longitudinally over the length of the profiled insert, a second longitudinal edge having a rib-shaped projection and extending longitudinally over the length of the profiled insert, each first longitudinal edge and second longitudinal edge being engaged to one another to form a seal and the tips of each rib defining an open space as a joint plane; and a plate-shaped flat profile arranged within the open space between the upper half shell and lower half shell to be in thermally conductive contact with each rib of each half shell, the plate-shaped flat profile being made of aluminum, where the external surface of the profiled insert is concentric to and in thermally conductive contact with the internal surface of the outer tube.

Claim 3

The heat exchanger tube of claim 1, the external surface of the profiled insert having an entire periphery wherein the external surface of the profiled insert directly engages the internal surface of the outer tube longitudinally over the entire periphery of the external surface of the profiled insert.

Claim 4

The heat exchanger tube of claim 1 wherein the groove-shaped recess engaged to the rib-shaped projection forms a labyrinth seal.

Claim 5

The heat exchanger tube of claim 3 wherein each of the plurality of ribs has an external surface, the internal surface of each half shell including the external surface of the plurality of ribs further comprised of a rib-like surface profiling extending in the longitudinal direction over the length of the profiled insert.

Claim 6

The heat exchanger tube of claim 1, the external surface of the profiled insert having a diameter and the internal surface of the outer tube having a diameter, wherein the diameter of the external surface of the profiled insert is substantially less than the diameter of the internal surface of the outer tube, the heat exchanger tube further comprising: an elongated intermediate profile having an upper intermediate half, a lower intermediate half, and a length, the intermediate profile being made of aluminum and disposed between the internal surface of the outer tube and the external surface of the profiled insert, each intermediate half having an internal surface, an external surface, a plurality of ribs extending radially from the internal surface of each half shell to a location adjacent to the external surface of the profiled insert and extending longitudinally over the length of profiler insert, a first longitudinal edge having a groove-shaped recess and extending longitudinally over the length of profiler insert, a second longitudinal edge having a rib-shaped projection and extending longitudinally over the length of the intermediate profile, each first longitudinal edge and second longitudinal edge being engage to one another to form a seal, where the intermediate profile is in thermally conductive contact with the outer tube and the profiled insert.

Claim 7

The heat exchanger tube of claim 5 wherein the groove-shaped recess engaged to the rib-shaped projection of the intermediate profile form a labyrinth seal.

Claim 8

The heat exchanger tube of claim 6 wherein each of the plurality of ribs of the intermediate profile has an external surface, the internal surface of each intermediate half including the external surface of the plurality of ribs of the intermediate profile further comprised of a rib-like surface profiling extending in the longitudinal direction over the length of the intermediate profile.

Claim 9

The heat exchanger tube of claim 5, the external surface of the intermediate profile having an entire periphery wherein the external surface of the intermediate profile directly engages the internal surface of the outer tube longitudinally over the entire periphery of the external surface of the intermediate profile.

Claim 10

A heating boiler, comprising: at least one heat exchanger tube having an elongated cylindrical outer tube having a smooth-walled internal surface and a smooth-walled external surface, the cylindrical outer tube being made of steel, said at least one heat exchanger tube further having an elongated tubular profiled insert having an upper half shell, a lower half shell, and a length, the profiled insert being made of aluminum, each half shell having an internal surface that projects to an open plane, an external surface having a diameter, a plurality of ribs extending internally from the internal surface of each half shell towards the open plane of each half shell and extending longitudinally over the length of the elongated tubular profiled insert, wherein the plurality of ribs of each half shell extends vertically from the internal surface of each half shell and perpendicularly towards the joint plane, each rib of the first half shell adapted to align with a rib within the plurality of ribs of the second half shell, a first longitudinal edge having a groove-shaped recess and extending longitudinally over the length of the elongated tubular profiled insert, a second longitudinal edge having a rib-shaped projection and extending longitudinally over the length of the elongated tubular profiled insert, each first longitudinal edge and second longitudinal edge being engaged to one another to form a seal and the tips of each rib defining an open space as a joint plane, where the external surface of the profiled insert is concentric to and in thermally conductive contact with the internal surface of the outer tube, said heat exchanger tube welded to the heating boiler; and a plate-shaped flat profile arranged within the open space between the upper half shell and lower half shell to be in thermally conductive contact with each rib of each half shell, the plate-shaped flat profile being made of aluminum.

Claim 11

A heating boiler, comprising: at least one heat exchanger tube having an elongated cylindrical outer tube having a smooth-walled internal surface and a smooth-walled external surface, the cylindrical outer tube being made of steel, said at least one heat exchanger tube further having an elongated tubular profiled insert having an upper half shell, a lower half shell, and a length, the profiled insert being made of aluminum, each half shell having an internal surface that projects to an open plane, an external surface having a diameter, a plurality of ribs extending internally from the internal surface of each half shell towards the open plane of each half shell and extending longitudinally over the length of the elongated tubular profiled insert, wherein the plurality of ribs of each half shell extends vertically from the internal surface of each half shell and perpendicularly towards the joint plane, each rib of the first half shell adapted to align with a rib within the plurality of ribs of the second half shell, a first longitudinal edge having a groove-shaped recess and extending longitudinally over the length of the elongated tubular profiled insert, a second longitudinal edge having a rib-shaped projection and extending longitudinally over the length of the elongated tubular profiled insert, each first longitudinal edge and second longitudinal edge being engaged to one another to form a seal and the tips of each rib defining an open space as a joint plane, where the external surface of the profiled insert is concentric to and in thermally conductive contact with the internal surface of the outer tube, said heat exchanger tube welded to the heating boiler; and a plate-shaped flat profile arranged within the open space between the upper half shell and lower half shell to be in thermally conductive contact with each rib of each half shell, the plate-shaped flat profile being made of aluminum.