Electrical connector with contacts retained in housing grooves

Claim 2

An electrical connector comprising: a contact-retaining portion for retaining a contact in an insulative housing, said contact extending in an engagement direction with a matable connector, and a contact-retaining groove for retaining said contact on a lateral face of said contact-retaining portion, said contact-retaining groove extending in said engagement direction; said connector, upon engagement with said matable connector, electrically connecting said contact with a matable contact which is provided in said is matable connector; wherein: said contact has at least at a tip portion a "T"-like cross section in a plane perpendicular to said engagement direction, and in said "T"-like cross section, a width of a back face of said contact formed by a cross part of said "T"-like cross section is greater than the width of a front face thereof; said contact-retaining groove has a trapezoidal cross section in a plane perpendicular to said engagement direction, and in said trapezoidal cross section, the width of a bottom of said contact-retaining groove is greater than the width of an opening thereof on said lateral face of said contact-retaining portion; the width of said opening is smaller than the width of the back face of said contact; when said contact is received and retained in said contact-retaining groove, at least a back portion of said contact is retained inside said contact-retaining groove, said cross part of said "T"-like cross section having opposite free ends formed with corners engaging adjacent sidewalls of the groove; the width of said front face of said contact is smaller than the width of said opening of said contact-retaining groove, and a thickness of said contact is greater than a depth of said contact-retaining groove; and when said contact is received and retained in said contact-retaining groove, said front face of said contact protrudes above said lateral face of said contact-retaining portion.

Claim 3

The electrical connector set forth in claim 1 wherein said back portion of said contact is press fitted into said contact-retaining groove so that said contact is retained in said contact-retaining groove.

Claim 4

The electrical connector set forth in claim 1 wherein said "T"-like cross section is formed by press working both edges of a front portion of said contact.

Claim 5

The electrical connector set forth in claim 3 wherein said back portion of said contact is press fitted into said contact-retaining groove so that said contact is retained in said contact-retaining groove.

Claim 6

The electrical connector set forth in claim 1 wherein the back face of the contact engages a bottom wall of the groove throughout an entire length of said contact where said front face of said contact protrudes above said lateral face of said contact-retaining portion.

Claim 7

The electrical connector set forth in claim 1 wherein the back face of the contact engages a bottom wall of the groove throughout an entire length of said contact where said leading end portion protrudes out of the mouth.

Claim 8

An electrical connector matable with a complementary electrical connector by relative movement together of respective mating faces thereof in a mating direction comprising: an insulating housing including a contact-retaining portion having a lateral face extending towards the mating face and formed with a series of contact-retaining grooves which extend in said mating direction toward the mating face and have respective mouths opening on said lateral face; a series of contacts retained in respective of said contact-retaining grooves so as to extend toward said mating face and having respective leading end portions adjacent the mating face so that the contacts can be brought, leading end portions first, into electrically connecting engagement with respectively contacts of the complementary connector during mating movement; wherein: each leading end portion has a front face and a back face and is of "T"-shape cross-section in a plane perpendicular to said mating direction so that the back face which is formed by a cross-limb of said "T"-like cross section has a width greater than a width of the front face; and, each contact-retaining groove has a leading end retaining portion of trapezoidal cross-section in a plane perpendicular to said mating direction with the mouth having a width less than a width of a bottom, opposite the mouth, and less than the width of the back face of the leading end portion retained therein so that at least the back face of the leading end portion is retained inside said leading end retaining portion of the contact-retaining groove, said cross part of said "T"-like cross section having opposite free ends formed with corners engaging adjacent sidewalls of the groove; the width of said front face of said leading end portion is less than the width of the mouth and the contact has a thickness, measured between front and back faces, which is greater than a depth of said contact-retaining groove, measured between the bottom and the mouth; so that said front face of said leading end portion of said contact protrudes out of the mouth of the contact-retaining groove exposed for electrically connecting engagement with a contact of the complementary connector.

Claim 9

An electrical connector matable with a complementary electrical connector by relative movement together of respective mating faces thereof in a mating direction comprising: an insulating housing including a contact-retaining portion having a lateral face extending towards the mating face and formed with a series of contact-retaining grooves which extend in said mating direction toward the mating face and have respective mouths opening on said lateral face; a series of contacts retained in respective of said contact-retaining grooves so as to extend toward said mating face and having respective leading end portions adjacent the mating face so that the contacts can be brought, leading end portions first, into electrically connecting engagement with respectively contacts of the complementary connector during mating movement; wherein: each leading end portion has a front face and a back face and is of "T"-shape cross-section in a plane perpendicular to said mating direction so that the back face which is formed by a cross-limb of said "T"-like cross section has a width greater than a width of the front face; and, each contact-retaining groove has a leading end retaining portion of trapezoidal cross-section in a plane perpendicular to said mating direction with the mouth having a width less than a width of a bottom, opposite the mouth, and less than the width of the back face of the leading end portion retained therein so that at least the back face of the leading end portion is retained inside said leading end retaining portion of the contact-retaining groove, said cross part of said "T"-like cross section having opposite free ends formed with corners engaging adjacent sidewalls of the groove; the width of said front face of said leading end portion is less than the width of the mouth and the contact has a thickness, measured between front and back faces, which is greater than a depth of said contact-retaining groove, measured between the bottom and the mouth; so that said front face of said leading end portion of said contact protrudes out of the mouth of the contact-retaining groove exposed for electrically connecting engagement with a contact of the complementary connector.

Claim 10

The electrical connector set forth in claim 7 wherein the leading end portions of respective contacts are retained as respective press fits in respective leading end retaining portions of respective contact retaining grooves.

Claim 11

The electrical connector set forth in claim 8 wherein said "T"-shape cross-section is formed by stamping opposite edge portions of the front face of the leading end portion of each contact.