US5934072A
Expired / Lapsed
US
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Exhaust gas purifying device for engine
Assignee: Toyota Motor Corp
•
Filing: 1998-02-06
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Granted: 1999-08-10
•
Expires: 2018-02-06
Abstract
Abstract An exhaust gas purifying device for an engine comprises an exhaust gas purifying catalyst arranged in the exhaust passage. The catalyst is capable of reducing NO X in the catalyst in the oxidizing atmosphere, and comprises a reducing agent adsorbent adsorbing a reducing agent in the inflowing exhaust gas therein when the pressure in the adsorbent becomes higher, and desorbing the adsorbed reducing agent therefrom when the pressure in the adsorbent becomes lower. An exhaust gas control valve is disposed in the exhaust passage downstream of the catalyst. When both the engine load and the engine speed are low, the opening of the valve is made smaller to increase the pressure in the catalyst. At this time, hydrocarbon is fed to the catalyst, and is then adsorbed in the catalyst. When the engine load or the engine speed becomes high, or the cumulative amount of hydrocarbon fed to the catalyst becomes larger than a predetermined amount, the valve is made fully open to reduce the pressure in the catalyst. At this time, the adsorbed hydrocarbon is desorbed from the catalyst, and then reduces NO X in the catalyst.
Inventors
- 👤 Shinya Hirota
- 👤 Toshiaki Tanaka
- 👤 Tatsuji Mizuno
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-28 12:42
CPC Classifications
F; F02; F02D; F02D41/00; F02D41/30; F02D41/38; F02D41/40; F02D41/402; B; B01; B01D; B01D53/00; B01D53/34; B01D53/74; B01D53/86; B01D53/8696; B01D53/92; B01D53/94; B01D53/9481; B01D53/9486; B01D53/9495; F01; F01N; F01N3/00; F01N3/08; F01N3/0807; F01N3/0828; F01N3/0842; F01N3/0871; F02B; F02B37/00; F02B37/12; F02B37/18; F02D41/0025; F02D41/0047; F02D41/005; F02D41/02; F02D41/021; F02D41/0235; F02D41/027; F02D9/00; F02D9/04; B01D2251/00; B01D2251/20; B01D2251/208; B01D2255/00; B01D2255/10; B01D2255/102; B01D2255/20; B01D2255/202; B01D2255/204; B01D2258/00; B01D2258/01; B01D2258/012; B01D53/9404; B01D53/9409; B01D53/9413; B01D53/9418; F01N2260/00; F01N2260/14; F01N2570/00; F01N2570/12; F01N2610/00; F01N2610/03; F02B1/00; F02B1/02; F02B1/04; F02B75/00; F02B75/12; F02B2075/125; F02B23/00; F02B23/08; F02B23/10; F02B23/101; F02D41/0275; F02M; F02M26/00; F02M26/13; F02M26/14; F02M26/15; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12; Y02T10/40
Claims Analysis
Total Claims: 25
Claim 1
Independent Claim
148 words
An exhaust gas purifying device for an engine having an exhaust passage, comprising: an exhaust gas purifying catalyst arranged in the exhaust passage, the catalyst capable of reducing NO X in the catalyst in the oxidizing atmosphere, and comprising a reducing agent adsorbent adsorbing a reducing agent in the inflowing exhaust gas therein when the pressure in the adsorbent becomes higher, and desorbing the adsorbed reducing agent therefrom when the pressure in the adsorbent becomes lower; a reducing agent feeding means for feeding a reducing agent to the catalyst; and pressure control means for controlling the pressure in the catalyst, wherein the pressure control means increases the pressure in the catalyst to adsorb the reducing agent in the catalyst, and reduces the pressure in the catalyst to desorb the adsorbed reducing agent from the catalyst, and wherein NO X is reduced by the reducing agent in the catalyst.
Claim 2
Dependent Claim
148 words
An exhaust gas purifying device for an engine having an exhaust passage, comprising: an exhaust gas purifying catalyst arranged in the exhaust passage, the catalyst capable of reducing NO X in the catalyst in the oxidizing atmosphere, and comprising a reducing agent adsorbent adsorbing a reducing agent in the inflowing exhaust gas therein when the pressure in the adsorbent becomes higher, and desorbing the adsorbed reducing agent therefrom when the pressure in the adsorbent becomes lower; a reducing agent feeding means for feeding a reducing agent to the catalyst; and pressure control means for controlling the pressure in the catalyst, wherein the pressure control means increases the pressure in the catalyst to adsorb the reducing agent in the catalyst, and reduces the pressure in the catalyst to desorb the adsorbed reducing agent from the catalyst, and wherein NO X is reduced by the reducing agent in the catalyst.
Claim 3
Dependent Claim
49 words
An exhaust gas purifying device according to claim 1, wherein the amount of the reducing agent to be fed to the catalyst when the pressure increasing by the pressure control means is performed is made larger than that when the pressure increasing by the pressure control means is stopped.
Claim 4
Dependent Claim
29 words
An exhaust gas purifying device according to claim 2, wherein the feeding of the reducing agent is stopped when the pressure increasing by the pressure control means is stopped.
Claim 5
Dependent Claim
40 words
An exhaust gas purifying device according to claim 1, wherein the pressure increasing by the pressure control means is performed when the engine load is lower than a predetermined load or the engine speed is lower than a predetermined speed.
Claim 6
Dependent Claim
40 words
An exhaust gas purifying device according to claim 4, wherein the pressure increasing by the pressure control means is performed when the engine load is lower than the predetermined load and the engine speed is lower than the predetermined speed.
Claim 7
Dependent Claim
56 words
An exhaust gas purifying device according to claim 1, wherein a cumulative amount of the reducing agent fed to the catalyst during the pressure increasing by the pressure control means is obtained, and wherein the pressure increasing by the pressure control means is stopped when the cumulative reducing agent amount becomes larger than a predetermined amount.
Claim 8
Dependent Claim
24 words
An exhaust gas purifying device according to claim 1, wherein the pressure reducing by the pressure control means is performed for a predetermined time.
Claim 9
Dependent Claim
89 words
An exhaust gas purifying device according to claim 1, wherein the catalyst comprises a NO X absorbent absorbing NO X in the inflowing exhaust gas therein when the oxygen concentration in the inflowing exhaust gas is high, and releases the absorbed NO X therefrom when the oxygen concentration in the inflowing exhaust gas becomes lower, and wherein an amount of NO X absorbed in the NO X absorbent is obtained, and the pressure control means controls the pressure in the catalyst in accordance with the absorbed NO X amount.
Claim 10
Dependent Claim
36 words
An exhaust gas purifying device according to claim 8, wherein the pressure increasing and the pressure reducing by the pressure control means are stopped when the absorbed NO X amount is smaller than a predetermined amount.
Claim 11
Dependent Claim
32 words
An exhaust gas purifying device according to claim 8, wherein the amount of the reducing agent to be fed to the catalyst is controlled in accordance with the absorbed NO X amount.
Claim 12
Dependent Claim
30 words
An exhaust gas purifying device according to claim 10, wherein the feeding of the reducing agent is stopped when the absorbed NO X amount is smaller than a predetermined amount.
Claim 13
Dependent Claim
74 words
An exhaust gas purifying device according to claim 8, wherein the catalyst is comprised of at least one substance selected from alkali metals such as potassium, sodium, lithium, and cesium, alkali earth metals such as barium and calcium, rare earth metals such as lanthanum and yttrium, and transition metals such as iron, copper, cobalt, and nickel, and of precious metals such as palladium, platinum, rhodium, and iridium, which are carried on a porous carrier.
Claim 14
Dependent Claim
61 words
An exhaust gas purifying device according to claim 1, wherein the pressure control means comprises a first exhaust gas control valve disposed in the exhaust passage downstream of the catalyst, and wherein the opening of the first valve is made smaller when the pressure increasing is to be performed, and is made larger when the pressure reducing is to be performed.
Claim 15
Dependent Claim
68 words
An exhaust gas purifying device according to claim 13, wherein the pressure control means further comprises a second exhaust gas control valve disposed in the exhaust passage upstream of the catalyst, and wherein the opening of the second valve is made larger when the pressure increasing is to be performed, and the opening of the second valve is made smaller when the pressure reducing is to be performed.
Claim 16
Dependent Claim
52 words
An exhaust gas purifying device according to claim 1, wherein the pressure control means comprises an exhaust gas leaking passage branching off from the exhaust passage upstream of the catalyst, and wherein the pressure in the catalyst is controlled by controlling the amount of the exhaust gas flowing through the leaking passage.
Claim 17
Dependent Claim
62 words
An exhaust gas purifying device according to claim 15, wherein the leaking passage comprises an EGR passage connecting the exhaust passage upstream of the catalyst and an intake passage of the engine to each other, and an EGR control valve disposed in the EGR passage, and wherein the pressure in the catalyst is controlled by controlling the opening of the EGR valve.
Claim 18
Dependent Claim
55 words
An exhaust gas purifying device according to claim 1, wherein a turbine of a supercharger of exhaust gas driven type is disposed in the exhaust passage downstream of the catalyst, and wherein the pressure control means controls the amount of the exhaust gas to be introduced the turbine to control the pressure in the catalyst.
Claim 19
Dependent Claim
68 words
An exhaust gas purifying device according to claim 17, wherein the exhaust gas amount control means comprises a waste gate valve disposed in a bypass passage connecting, bypassing the turbine, the exhaust passage between the catalyst and the turbine and the exhaust passage downstream of the turbine to each other, and wherein the opening of the waste gate valve is controlled to control the pressure in the catalyst.
Claim 20
Dependent Claim
63 words
An exhaust gas purifying device according to claim 17, wherein the exhaust gas amount control means comprises a variable nozzle, disposed in the exhaust passage between the catalyst and the turbine for introducing the exhaust gas to the turbine, the opening area of the nozzle being variable, and wherein the opening of the nozzle is controlled to control the pressure in the catalyst.
Claim 21
Dependent Claim
72 words
An exhaust gas purifying device according to claim 1, wherein the engine has a fuel injector arranged in a combustion chamber thereof for injecting fuel to the combustion chamber directly, and wherein the reducing agent feeding means controls the fuel injector to inject fuel of the engine as the reducing agent at the combustion stroke or the exhaust stroke of the engine when the reducing agent is to be fed the catalyst.
Claim 22
Dependent Claim
45 words
An exhaust gas purifying device according to claim 1, wherein the NO X catalyst is comprised of a precious metal, such as platinum, palladium, rhodium, and iridium, or a transition metal, such as iron, copper, cobalt, and nickel, which is carried on a porous carrier.
Claim 23
Dependent Claim
27 words
An exhaust gas purifying device according to claim 1, wherein the catalyst is comprised of a porous carrier, such as zeolite, alumina, silica-alumina, activated carbon, and titania.
Claim 24
Dependent Claim
27 words
An exhaust gas purifying device according to claim 1, wherein the air-fuel mixture is burned in a combustion chamber of the engine with an excess of air.
Claim 25
Dependent Claim
48 words
An exhaust gas purifying device according to claim 1, wherein an amount of the catalytic element carried on a carrier of the catalyst at a position near the downstream end of the catalyst is larger than that at a position far from the downstream end of the catalyst.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 2002-08-09 | 2003-02-08 | 2003-08-10 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2006-08-09 | 2007-02-08 | 2007-08-10 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2010-08-09 | 2011-02-08 | 2011-08-10 | $7700.00 | Window Closed / Lapsed |