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US5917329A Expired / Lapsed US ⏱️ 0.0 years remaining

Substrate tester having shorting pad actuator method and apparatus

Assignee: International Business Machines Corp
•
Filing: 1997-04-17
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Granted: 1999-06-29
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Expires: 2017-04-17
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Abstract

Abstract An electrical contacting apparatus for testing a substrate (54) and having a principal axis includes an electrical contact pad, a guide plate (106), a supporting bridge (132), and a mechanism for providing a contact actuation force. The guide plate includes side edges with guide pins (108) extending radially outward from a center of each side edge. The electrical contact pad (114) is mounted and centered upon a top surface of the guide plate (106). The support bridge supports the guide plate to enable a pivotal movement of the guide plate about a point on the principal axis. Lastly, the contact actuation force mechanism provides a contact actuation force to a center of the bottom surface of the guide plate to maintain an equal force across the electrical contact pad in a direction of the principal axis, whereby the electrical contact pad provides a desired contacting force equally balanced across an entire contact area defined by an area of contact between the electrical contact pad and a substrate being contacted. The substrate (54) is to be clamped between test probes (52) and the contact pad (114).

Inventors

  • 👤 Robert H. Cadwallader
  • 👤 Thomas Morrison
  • 👤 Klaus Probst
  • 👤 Brian J. Wojszynski
  • 👤 William A. Yager

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 13:45
CPC Classifications
G; G01; G01R; G01R31/00; G01R31/28; G01R31/2851; G01R31/2886

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 142 words
An electrical contacting apparatus having a principal axis, said apparatus comprising: an electrical contact pad; a guide plate having side edges with guide pins extending radially outward from a center of each side edge, wherein said electrical contact pad is mounted and centered upon a top surface of said guide plate; means for supporting said guide plate to enable a pivotal movement of said guide plate about a point on the principal axis; and means for providing a contact actuation force to a center of the bottom surface of said guide plate to maintain an equal force across said electrical contact pad in a direction of the principal axis, whereby said electrical contact pad provides a desired contacting force equally balanced across an entire contact area defined by an area of contact between said electrical contact pad and a substrate being contacted.
Claim 2
Dependent Claim 142 words
An electrical contacting apparatus having a principal axis, said apparatus comprising: an electrical contact pad; a guide plate having side edges with guide pins extending radially outward from a center of each side edge, wherein said electrical contact pad is mounted and centered upon a top surface of said guide plate; means for supporting said guide plate to enable a pivotal movement of said guide plate about a point on the principal axis; and means for providing a contact actuation force to a center of the bottom surface of said guide plate to maintain an equal force across said electrical contact pad in a direction of the principal axis, whereby said electrical contact pad provides a desired contacting force equally balanced across an entire contact area defined by an area of contact between said electrical contact pad and a substrate being contacted.
Claim 3
Dependent Claim 104 words
The electrical contacting apparatus of claim 1, wherein said electrical contact pad includes a shorting pad, the shorting pad having a gold foil wrapped around a generally square block of flexible material and bonded to a magnetic base plate, and said guide plate includes a generally square shape, wherein the shorting pad is mounted upon said guide plate such that the corners of the shorting pad are offset from the corners of the guide plate by an amount on the order of forty-five degrees, further wherein the guide pins include X-Y guide pins for preventing a rotation of guide plate about the principal axis.
Claim 4
Dependent Claim 82 words
The electrical contacting apparatus of claim 1, wherein said support means includes a support bridge having a cavity extending therein from a bottom surface thereof and further having an aperture disposed in a top surface thereof connected with the cavity, wherein the cavity is larger than the aperture and angularly offset with respect to one another about the principal axis by a prescribed amount, said guide plate further being supported within the cavity with said electrical contact pad positioned within the aperture.
Claim 5
Dependent Claim 123 words
The electrical contacting apparatus of claim 3, further wherein the cavity in said support means includes a generally square cavity of a dimension slightly larger than the size of the guide plate, the aperture having a size dimension larger than said electrical contact pad, the cavity and aperture being angularly offset from each other about the principal axis by an amount on the order of 45 degrees, the cavity further having slots therein for receiving the guide pins of said guide plate, the guide pins preventing said guide plate from rotating about the principal axis, and said support means further including four compression springs disposed between said guide plate and an underside of the top surface of said support bridge within the cavity.
Claim 6
Dependent Claim 39 words
The electrical contacting apparatus of claim 1, wherein said contact actuation force means includes a diaphram actuated piston, the piston having a raised balancing center point thereon for engaging the center of the bottom surface of said guide plate.
Claim 7
Dependent Claim 103 words
The electrical contacting apparatus of claim 5, further wherein said contact actuation force means further includes a piston support bridge for supporting and guiding the diaphram actuated piston therein, further wherein the diaphram actuated piston includes an elongated oblong piston, and four compression springs disposed between the diaphram actuated piston and an underside of the top surface of the piston support bridge, wherein the raised balancing center point of the piston includes a raised bullet portion having a rounded contacting end which extends through an aperture in the top surface of the piston support bridge upon an actuation of the diaphram actuated piston.
Claim 8
Dependent Claim 209 words
The electrical contacting apparatus of claim 1, wherein said electrical contact pad includes a shorting pad, the shorting pad having a gold foil wrapped around a generally square block of flexible material and bonded to a magnetic base plate, said guide plate includes a generally square shape, wherein the shorting pad is mounted upon said guide plate such that the corners of the shorting pad are offset from the corners of the guide plate by an amount on the order of forty-five degrees, further wherein the guide pins include X-Y guide pins for preventing a rotation of guide plate about the principal axis, said support means includes a support bridge having a cavity extending therein from a bottom surface thereof and further having an aperture disposed in a top surface thereof connected with the cavity, wherein the cavity is larger than the aperture and angularly offset with respect to one another about the principal axis by a prescribed amount, said guide plate further being supported within the cavity with said electrical contact pad positioned within the aperture, and said contact actuation force means includes a diaphram actuated piston, the piston having a raised balancing center point thereon for engaging the center of the bottom surface of said guide plate.
Claim 9
Dependent Claim 147 words
A substrate processing apparatus having an electrical contactor characterized by a principal axis, said apparatus comprising: an electrical contact pad; a guide plate having side edges with guide pins extending radially outward from a center of each side edge, wherein said electrical contact pad is mounted and centered upon a top surface of said guide plate; means for supporting said guide plate to enable a pivotal movement of said guide plate about a point on the principal axis; and means for providing a contact actuation force to a center of the bottom surface of said guide plate to maintain an equal force across said electrical contact pad in a direction of the principal axis, whereby said electrical contact pad provides a desired contacting force equally balanced across an entire contact area defined by an area of contact between said electrical contact pad and a substrate being contacted.
Claim 10
Dependent Claim 147 words
A substrate processing apparatus having an electrical contactor characterized by a principal axis, said apparatus comprising: an electrical contact pad; a guide plate having side edges with guide pins extending radially outward from a center of each side edge, wherein said electrical contact pad is mounted and centered upon a top surface of said guide plate; means for supporting said guide plate to enable a pivotal movement of said guide plate about a point on the principal axis; and means for providing a contact actuation force to a center of the bottom surface of said guide plate to maintain an equal force across said electrical contact pad in a direction of the principal axis, whereby said electrical contact pad provides a desired contacting force equally balanced across an entire contact area defined by an area of contact between said electrical contact pad and a substrate being contacted.
Claim 11
Independent Claim 152 words
An method of electrically contacting a substrate with a contactor having a principal axis, said method comprising the steps of: providing an electrical contact pad; providing a guide plate having side edges with guide pins extending radially outward from a center of each side edge, wherein the electrical contact pad is mounted and centered upon a top surface of the guide plate; providing means for supporting the guide plate to enable a pivotal movement of the guide plate about a point on the principal axis; and providing a contact actuation force to a center of the bottom surface of the guide plate to maintain an equal force across the electrical contact pad in a direction of the principal axis, whereby the electrical contact pad provides a desired contacting force equally balanced across an entire contact area defined by an area of contact between the electrical contact pad and the substrate being contacted.
Claim 12
Independent Claim 152 words
An method of electrically contacting a substrate with a contactor having a principal axis, said method comprising the steps of: providing an electrical contact pad; providing a guide plate having side edges with guide pins extending radially outward from a center of each side edge, wherein the electrical contact pad is mounted and centered upon a top surface of the guide plate; providing means for supporting the guide plate to enable a pivotal movement of the guide plate about a point on the principal axis; and providing a contact actuation force to a center of the bottom surface of the guide plate to maintain an equal force across the electrical contact pad in a direction of the principal axis, whereby the electrical contact pad provides a desired contacting force equally balanced across an entire contact area defined by an area of contact between the electrical contact pad and the substrate being contacted.
Claim 13
Dependent Claim 104 words
The electrical contacting method of claim 9, wherein the electrical contact pad includes a shorting pad, the shorting pad having a gold foil wrapped around a generally square block of flexible material and bonded to a magnetic base plate, and the guide plate includes a generally square shape, wherein the shorting pad is mounted upon the guide plate such that the corners of the shorting pad are offset from the corners of the guide plate by an amount on the order of forty-five degrees, further wherein the guide pins include X-Y guide pins for preventing a rotation of guide plate about the principal axis.
Claim 14
Dependent Claim 82 words
The electrical contacting method of claim 9, wherein the support means includes a support bridge having a cavity extending therein from a bottom surface thereof and further having an aperture disposed in a top surface thereof connected with the cavity, wherein the cavity is larger than the aperture and angularly offset with respect to one another about the principal axis by a prescribed amount, the guide plate further being supported within the cavity with the electrical contact pad positioned within the aperture.
Claim 15
Dependent Claim 123 words
The electrical contacting method of claim 11, further wherein the cavity in the support means includes a generally square cavity of a dimension slightly larger than the size of the guide plate, the aperture having a size dimension larger than the electrical contact pad, the cavity and aperture being angularly offset from each other about the principal axis by an amount on the order of 45 degrees, the cavity further having slots therein for receiving the guide pins of the guide plate, the guide pins preventing the guide plate from rotating about the principal axis, and the support means further including four compression springs disposed between the guide plate and an underside of the top surface of the support bridge within the cavity.
Claim 16
Dependent Claim 40 words
The electrical contacting method of claim 9, wherein providing the contact actuation force includes providing a diaphram actuated piston, the piston having a raised balancing center point thereon for engaging the center of the bottom surface of the guide plate.
Claim 17
Dependent Claim 104 words
The electrical contacting method of claim 13, further wherein providing the contact actuation force further includes providing a piston support bridge for supporting and guiding the diaphram actuated piston therein, further wherein the diaphram actuated piston includes an elongated oblong piston, and four compression springs disposed between the diaphram actuated piston and an underside of the top surface of the piston support bridge, wherein the raised balancing center point of the piston includes a raised bullet portion having a rounded contacting end which extends through an aperture in the top surface of the piston support bridge upon an actuation of the diaphram actuated piston.
Claim 18
Dependent Claim 210 words
The electrical contacting method of claim 9, wherein the electrical contact pad includes a shorting pad, the shorting pad having a gold foil wrapped around a generally square block of flexible material and bonded to a magnetic base plate, the guide plate includes a generally square shape, wherein the shorting pad is mounted upon the guide plate such that the corners of the shorting pad are offset from the corners of the guide plate by an amount on the order of forty-five degrees, further wherein the guide pins include X-Y guide pins for preventing a rotation of guide plate about the principal axis, the support means includes a support bridge having a cavity extending therein from a bottom surface thereof and further having an aperture disposed in a top surface thereof connected with the cavity, wherein the cavity is larger than the aperture and angularly offset with respect to one another about the principal axis by a prescribed amount, the guide plate further being supported within the cavity with the electrical contact pad positioned within the aperture, and providing the contact actuation force includes providing a diaphram actuated piston, the piston having a raised balancing center point thereon for engaging the center of the bottom surface of the guide plate.
Claim 19
Independent Claim 157 words
A method of electrically contacting a substrate during a substrate processing operation with a contactor having a principal axis, said method comprising the steps of: providing an electrical contact pad; providing a guide plate having side edges with guide pins extending radially outward from a center of each side edge, wherein the electrical contact pad is mounted and centered upon a top surface of the guide plate; providing means for supporting the guide plate to enable a pivotal movement of the guide plate about a point on the principal axis; and providing a contact actuation force to a center of the bottom surface of the guide plate to maintain an equal force across the electrical contact pad in a direction of the principal axis, whereby the electrical contact pad provides a desired contacting force equally balanced across an entire contact area defined by an area of contact between said electrical contact pad and a substrate being contacted.
Claim 20
Independent Claim 157 words
A method of electrically contacting a substrate during a substrate processing operation with a contactor having a principal axis, said method comprising the steps of: providing an electrical contact pad; providing a guide plate having side edges with guide pins extending radially outward from a center of each side edge, wherein the electrical contact pad is mounted and centered upon a top surface of the guide plate; providing means for supporting the guide plate to enable a pivotal movement of the guide plate about a point on the principal axis; and providing a contact actuation force to a center of the bottom surface of the guide plate to maintain an equal force across the electrical contact pad in a direction of the principal axis, whereby the electrical contact pad provides a desired contacting force equally balanced across an entire contact area defined by an area of contact between said electrical contact pad and a substrate being contacted.

References Cited (Backward Citations)

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US2664860A Cited
US2966721A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2002-06-28 2002-12-28 2003-06-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2006-06-28 2006-12-28 2007-06-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2010-06-28 2010-12-28 2011-06-29 $7700.00 Window Closed / Lapsed

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