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US5905020A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for reducing the critical dimension difference of features printed on a substrate

Assignee: Intel Corp
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Filing: 1996-12-20
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Granted: 1999-05-18
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Expires: 2016-12-20
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Abstract

Abstract A method and apparatus for printing vertically and horizontally aligned features having reduced, substantially equal, critical dimensions on a photoresist-coated semiconductor wafer are disclosed. Radiant energy is passed through a pattern transfer tool to irradiate a first region of the wafer when the wafer is at a first position relative to the pattern transfer tool. The wafer is then positioned at a second position relative to the pattern transfer tool offset from the first position by a first distance along an axis aligned with the horizontal features and by a second distance along an axis aligned with the vertical features. The second distance is different from the first distance by a compensation distance. Radiant energy is then passed through the pattern transfer tool to irradiate a second region of the wafer region defining a second side of each of the horizontally and vertically aligned features.

Inventors

  • 👤 Bernie B. Hu
  • 👤 Robert F. Hainsey
  • 👤 Jeffrey G. Lewis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 11:47
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/70; G03F7/70216; G03F7/70258; G03F7/20; G03F7/2022; G03F7/70425; G03F7/70475

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 156 words
A method for printing a plurality of features in a resist layer on a substrate, said method comprising: irradiating a first region of the substrate through a pattern transfer tool when the substrate is at a first position relative to the pattern transfer tool, the first region defining a first side of each of the plurality of features; positioning the substrate at a second position relative to the pattern transfer tool, the second position being offset from the first position by a first distance along a first axis and by a second distance along a second axis normal to the first axis, the second distance being different from the first distance by a compensation distance; and irradiating a second region of the substrate through the pattern transfer tool when the substrate is at the second position relative to the pattern transfer tool, the second region defining a second side of each of the plurality of features.
Claim 2
Independent Claim 156 words
A method for printing a plurality of features in a resist layer on a substrate, said method comprising: irradiating a first region of the substrate through a pattern transfer tool when the substrate is at a first position relative to the pattern transfer tool, the first region defining a first side of each of the plurality of features; positioning the substrate at a second position relative to the pattern transfer tool, the second position being offset from the first position by a first distance along a first axis and by a second distance along a second axis normal to the first axis, the second distance being different from the first distance by a compensation distance; and irradiating a second region of the substrate through the pattern transfer tool when the substrate is at the second position relative to the pattern transfer tool, the second region defining a second side of each of the plurality of features.
Claim 3
Dependent Claim 35 words
The method of claim 1 further comprising determining the compensation distance based on a difference between critical dimensions of features aligned with the first axis and critical dimensions of features aligned with the second axis.
Claim 4
Dependent Claim 34 words
The method of claim 1 further comprising selecting the compensation distance to render critical dimensions of features aligned with the first axis substantially equal to critical dimensions of features aligned with the second axis.
Claim 5
Dependent Claim 23 words
The method of claim 1 wherein positioning the substrate at a second position relative to the pattern transfer tool comprises moving the substrate.
Claim 6
Dependent Claim 14 words
The method of claim 1 wherein said compensation distance is less than 100 nanometers.
Claim 7
Dependent Claim 23 words
The method of claim 1 wherein the first distance is less than one micron and the second distance is less than one micron.
Claim 8
Dependent Claim 25 words
The method of claim 1 wherein positioning the substrate at a second position relative to the pattern transfer tool comprises moving the pattern transfer tool.
Claim 9
Dependent Claim 34 words
The method of claim 1 wherein irradiating a second region comprises defining a second side of one of the plurality of features opposite the first side of the one of the plurality of features.
Claim 10
Dependent Claim 95 words
The method of claim 1 wherein irradiating a first region comprises defining one or more sides of each of the plurality of features in addition to the first side, and wherein irradiating the second region comprises defining one or more sides of each of the plurality of features in addition to the second side, the first side, the one or more sides in addition to the first side, the second side and the one or more sides in addition to the second side collectively defining a respective perimeter of each of the plurality of features.
Claim 11
Dependent Claim 71 words
The method of claim 1 wherein irradiating a first region of the substrate comprises exposing a first region of the resist layer on the substrate to a radiant energy dosage greater than a threshold dosage of the resist layer and wherein irradiating a second region of the substrate comprises exposing a second region of the resist layer to a radiant energy dosage greater than the threshold dosage of the resist layer.
Claim 12
Dependent Claim 37 words
The method of claim 10 wherein exposing the first region of the resist layer to a radiant energy dosage greater than a threshold dosage comprises inducing a chemical reaction in the first region of the resist layer.
Claim 13
Dependent Claim 32 words
The method of claim 11 wherein inducing a chemical reaction in the first region of the resist layer comprises rendering the first region of the resist layer soluble in a developing solvent.
Claim 14
Dependent Claim 32 words
The method of claim 1 wherein irradiating a first region of the substrate through a pattern transfer tool comprises exposing the first region of the substrate to radiant energy through a reticle.
Claim 15
Dependent Claim 53 words
The method of claim 1 wherein irradiating a first region comprises activating a radiant energy source when the substrate is at the first position, and wherein irradiating a second region comprises maintaining activation of the radiant energy source as the substrate is positioned at the second position relative to the pattern transfer tool.

References Cited (Backward Citations)

JPH031522A Cited
US5503959A Cited
US5281996A Cited
JPH11258419A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2002-05-17 2002-11-16 2003-05-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2006-05-17 2006-11-16 2007-05-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2010-05-17 2010-11-16 2011-05-18 $7700.00 Window Closed / Lapsed

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