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US5897075A Expired / Lapsed US ⏱️ 0.0 years remaining

Reel assembly

Assignee: Vandor Corp
•
Filing: 1997-05-30
•
Granted: 1999-04-27
•
Expires: 2017-05-30
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Abstract

Abstract An apparatus for supporting wound flexible media includes first and second flanges, a core, and at least one single piece connector. The core is interposed between said first flange and said second flange. The first flange has at least one aperture and at least one protruding feature corresponding to said aperture. The at least one single piece connector includes a first interlocking end that extends through an aperture of the second flange and through the at least one aperture of the first flange, wherein said first interlocking end engages the protruding feature to inhibit a de-insertion alignment of the first interlocking end with the at least one aperture.

Inventors

  • 👤 Jack E. Elder
  • 👤 Gary L. Cox

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 22:42
CPC Classifications
B; B65; B65H; B65H75/00; B65H75/02; B65H75/18; B65H75/22; B65H75/2245; B65H75/2254; B65H75/2281; B65H2701/00; B65H2701/50; B65H2701/51; B65H2701/515

Claims Analysis

Total Claims: 43
Claim 1
Independent Claim 108 words
An apparatus for supporting wound flexible media comprising: a first flange having at least one aperture and at least one protruding feature corresponding to said aperture; a second flange having at least one aperture; a core interposed between said first flange and said second flange; at least one single piece connector having a first interlocking end and extending through the at least one aperture of the second flange and through the at least one aperture of the first flange, wherein said first interlocking end engages the protruding feature to inhibit a de-insertion alignment of the first interlocking end with the at least one aperture of the first flange.
Claim 2
Independent Claim 108 words
An apparatus for supporting wound flexible media comprising: a first flange having at least one aperture and at least one protruding feature corresponding to said aperture; a second flange having at least one aperture; a core interposed between said first flange and said second flange; at least one single piece connector having a first interlocking end and extending through the at least one aperture of the second flange and through the at least one aperture of the first flange, wherein said first interlocking end engages the protruding feature to inhibit a de-insertion alignment of the first interlocking end with the at least one aperture of the first flange.
Claim 3
Dependent Claim 24 words
The apparatus of claim 1 wherein said core includes an interior and said at least one single piece connector extends through said core interior.
Claim 4
Dependent Claim 28 words
The apparatus of claim 1 wherein said core comprises a hollow cylindrical core having an interior and said at least one single piece connector extends through said interior.
Claim 5
Dependent Claim 26 words
The apparatus of claim 1 wherein said interlocking end of said at least one single piece connector comprises an angular extension which engages said protruding feature.
Claim 6
Dependent Claim 28 words
The apparatus of claim 4 wherein each of at least one single piece connector comprises a steel rod, said steel rod having a bend forming said angular extension.
Claim 7
Dependent Claim 37 words
The apparatus of claim 1 wherein said second flange further comprises a protruding feature and said connector further comprises a second interlocking end, and wherein said second interlocking end engages said protruding feature of said second flange.
Claim 8
Dependent Claim 15 words
The apparatus of claim 1 wherein said protruding feature is integrally formed with said flange.
Claim 9
Dependent Claim 15 words
The apparatus of claim 1 wherein said protruding feature is securely affixed to said flange.
Claim 10
Dependent Claim 27 words
The apparatus of claim 1 wherein said first flange engages a first end of said core and said second flange engages a second end of said core.
Claim 11
Independent Claim 103 words
An apparatus for supporting wound flexible media comprising: a first flange having at least one aperture and at least one protruding feature integrally formed onto said first flange, said at least one protruding feature corresponding to the at least one aperture; a second flange having at least one aperture; a core interposed between said first flange and said second flange; at least one single piece connector having a first interlocking end and extending through the at least one aperture of the second flange and through the at least one aperture of the first flange, wherein said first interlocking end engages the protruding feature.
Claim 12
Independent Claim 103 words
An apparatus for supporting wound flexible media comprising: a first flange having at least one aperture and at least one protruding feature integrally formed onto said first flange, said at least one protruding feature corresponding to the at least one aperture; a second flange having at least one aperture; a core interposed between said first flange and said second flange; at least one single piece connector having a first interlocking end and extending through the at least one aperture of the second flange and through the at least one aperture of the first flange, wherein said first interlocking end engages the protruding feature.
Claim 13
Dependent Claim 24 words
The apparatus of claim 10 wherein said core includes an interior and said at least one single piece connector extends through said core interior.
Claim 14
Dependent Claim 28 words
The apparatus of claim 10 wherein said core comprises a hollow cylindrical core having an interior and said at least one single piece connector extends through said interior.
Claim 15
Dependent Claim 26 words
The apparatus of claim 10 wherein said interlocking end of said at least one single piece connector comprises an angular extension which engages said protruding feature.
Claim 16
Dependent Claim 28 words
The apparatus of claim 13 wherein each of at least one single piece connector comprises a steel rod, said steel rod having a bend forming said angular extension.
Claim 17
Dependent Claim 37 words
The apparatus of claim 10 wherein said second flange further comprises a protruding feature and said connector further comprises a second interlocking end, and wherein said second interlocking end engages said protruding feature of said second flange.
Claim 18
Independent Claim 246 words
An apparatus for supporting wound flexible media comprising: a core having first and second ends connected by a body around which flexible media may be wound; first and second flanges, said first flange engaging said first core end and said second flange engaging said second core end, each flange having at least one aperture and at least one protruding feature corresponding to the at least one aperture, each protruding feature including a seating structure; at least one single piece connector for securing said first and second flange to said core, said at least one single piece connector comprising a rod having first and second angular extensions defining first and second interlocking ends, said first interlocking end extending through the at least one aperture of the first flange and engaging the at least one protruding feature corresponding to the at least one aperture of the first flange such that the seating structure of the at least one protruding feature corresponding to the at least one aperture of the first flange receives the angular extension corresponding to the first interlocking end, said second interlocking end extending through the at least one aperture of the second flange and engaging the at least one protruding feature corresponding to the at least one aperture of the second flange such that the seating structure of the at least one protruding feature corresponding to the at least one aperture of the second flange receives the angular extension corresponding to the second interlocking end.
Claim 19
Independent Claim 246 words
An apparatus for supporting wound flexible media comprising: a core having first and second ends connected by a body around which flexible media may be wound; first and second flanges, said first flange engaging said first core end and said second flange engaging said second core end, each flange having at least one aperture and at least one protruding feature corresponding to the at least one aperture, each protruding feature including a seating structure; at least one single piece connector for securing said first and second flange to said core, said at least one single piece connector comprising a rod having first and second angular extensions defining first and second interlocking ends, said first interlocking end extending through the at least one aperture of the first flange and engaging the at least one protruding feature corresponding to the at least one aperture of the first flange such that the seating structure of the at least one protruding feature corresponding to the at least one aperture of the first flange receives the angular extension corresponding to the first interlocking end, said second interlocking end extending through the at least one aperture of the second flange and engaging the at least one protruding feature corresponding to the at least one aperture of the second flange such that the seating structure of the at least one protruding feature corresponding to the at least one aperture of the second flange receives the angular extension corresponding to the second interlocking end.
Claim 20
Dependent Claim 13 words
The apparatus of claim 16 wherein said core defines a hollow cylindrical structure.
Claim 21
Dependent Claim 15 words
The apparatus of claim 16 wherein the central core is constructed of corrugated paper material.
Claim 22
Dependent Claim 16 words
The apparatus of claim 18 wherein the flange is constructed of a composite material including plastic.
Claim 23
Independent Claim 122 words
A method of constructing a reel comprising a core, first and second flanges, and at least one single piece connector having a first interlocking end, said method comprising: a) disposing said core between said first flange and said second flange; b) inserting the first interlocking end through, in sequence, an aperture in the second flange, an interior of the core body, and an aperture in the first flange, such that the first interlocking end extends outward the first flange; and c) causing the first interlocking end to traverse a protruding feature in the first flange to a position in which the protruding feature in the first flange inhibits the first interlocking end from de-insertion alignment with the aperture in the first flange.
Claim 24
Independent Claim 122 words
A method of constructing a reel comprising a core, first and second flanges, and at least one single piece connector having a first interlocking end, said method comprising: a) disposing said core between said first flange and said second flange; b) inserting the first interlocking end through, in sequence, an aperture in the second flange, an interior of the core body, and an aperture in the first flange, such that the first interlocking end extends outward the first flange; and c) causing the first interlocking end to traverse a protruding feature in the first flange to a position in which the protruding feature in the first flange inhibits the first interlocking end from de-insertion alignment with the aperture in the first flange.
Claim 25
Dependent Claim 59 words
The method of claim 20 wherein the single piece connector further includes a second interlocking end and step c) further comprises causing the second interlocking end to traverse a protruding feature in the second flange to a position in which the protruding feature in the second flange inhibits the second interlocking end from de-insertion alignment with the second aperture.
Claim 26
Dependent Claim 33 words
The method of claim 20 wherein the protruding feature of the first flange further comprises a ramp structure and step c) further comprises causing the first interlocking end to traverse the ramp structure.
Claim 27
Independent Claim 120 words
An apparatus for supporting wound flexible media comprising: a first flange having a radial core engaging surface and an axial core engaging surface; a second flange having at least one aperture; a core interposed between said first flange and said second flange, said core engaging the radial core engaging surface and the axial core engaging surface; means for connecting the first flange to the second flange while said core is interposed between said first flange and second flange; wherein said first flange further comprises means for preventing rotation of the first flange with respect to the core, said means for preventing rotation being disposed on at least one of the radial core engaging surface and the axial core engaging surface.
Claim 28
Independent Claim 120 words
An apparatus for supporting wound flexible media comprising: a first flange having a radial core engaging surface and an axial core engaging surface; a second flange having at least one aperture; a core interposed between said first flange and said second flange, said core engaging the radial core engaging surface and the axial core engaging surface; means for connecting the first flange to the second flange while said core is interposed between said first flange and second flange; wherein said first flange further comprises means for preventing rotation of the first flange with respect to the core, said means for preventing rotation being disposed on at least one of the radial core engaging surface and the axial core engaging surface.
Claim 29
Dependent Claim 22 words
The apparatus of claim 23 wherein said means for preventing rotation includes axial extending spikes disposed on said axial core engaging surface.
Claim 30
Dependent Claim 16 words
The apparatus of claim 24 wherein said axially-extending spikes are integrally formed with said first flange.
Claim 31
Dependent Claim 22 words
The apparatus of claim 23 wherein said means for preventing rotation includes radially extending splines disposed on said radial core engaging surface.
Claim 32
Dependent Claim 16 words
The apparatus of claim 26 wherein said radially-extending splines are integrally formed with said first flange.
Claim 33
Dependent Claim 23 words
The apparatus of claim 26 wherein said means for preventing rotation further includes axially extending spikes disposed on said axial core engaging surface.
Claim 34
Dependent Claim 22 words
The apparatus of claim 28 wherein said axially extending spikes and said radially extending splines are integrally formed with said first flange.
Claim 35
Dependent Claim 66 words
The apparatus of claim 23 wherein said second flange includes a second flange radial core engaging surface, a second flange axial core engaging surface, and second flange means for preventing rotation of the second flange with respect to the core, said second flange means for preventing rotation disposed on one of the second flange radial core engaging surface and the second flange axial core engaging surface.
Claim 36
Dependent Claim 124 words
A flange for use in a reel assembly comprising a core disposed between two flanges, said flange comprising: an annulus having at least one annular rim, said annular rim extending axially from a first side of the annulus; at least one core engaging surface disposed on a second side of the annulus; and a plurality of ribs disposed on said first side of the annulus, said plurality of ribs having an axial height sufficient to engage a second flange annular rim that axially extends from a first side of a second flange to facilitate registration of a reel assembly including the flange with a second reel assembly including the second flange and to retain the reel assembly in registration with the second reel assembly.
Claim 37
Dependent Claim 124 words
A flange for use in a reel assembly comprising a core disposed between two flanges, said flange comprising: an annulus having at least one annular rim, said annular rim extending axially from a first side of the annulus; at least one core engaging surface disposed on a second side of the annulus; and a plurality of ribs disposed on said first side of the annulus, said plurality of ribs having an axial height sufficient to engage a second flange annular rim that axially extends from a first side of a second flange to facilitate registration of a reel assembly including the flange with a second reel assembly including the second flange and to retain the reel assembly in registration with the second reel assembly.
Claim 38
Dependent Claim 25 words
The flange of claim 31 wherein said annular rim has a rim height, and axial height of the plurality of ribs exceeds the rim height.
Claim 39
Dependent Claim 20 words
The flange of claim 31 wherein said annular rim and said plurality of ribs are integrally formed with said annulus.
Claim 40
Dependent Claim 19 words
The flange of claim 31 wherein said annular rim is disposed on an outer annular edge of said annulus.
Claim 41
Dependent Claim 60 words
The flange of claim 31 further comprising a plurality of shoulders disposed on the second side of the annulus, said at least one of the plurality of shoulders each having an extension having an axial height sufficient to engage a corresponding annular rim on the first side of the second flange to facilitate stacking the flange with the second flange.
Claim 42
Dependent Claim 37 words
The flange of claim 35 further comprising a second annular rim disposed on the first side of the annulus for receiving at least one second flange shoulder extension disposed on the second side of the second flange.
Claim 43
Dependent Claim 19 words
The flange of claim 36 wherein said second annular rim is disposed on an inner edge of the annulus.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2002-04-26 2002-10-26 2003-04-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2006-04-26 2006-10-26 2007-04-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2010-04-26 2010-10-26 2011-04-27 $7700.00 Window Closed / Lapsed

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