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US5887724A Expired / Lapsed US ⏱️ 0.0 years remaining

Methods of treating bi-modal fly ash to remove carbon

Assignee: Pittsburgh Mineral and Environmental Technology Inc
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Filing: 1996-05-09
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Granted: 1999-03-30
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Expires: 2016-05-09
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Abstract

Abstract A method of reducing the carbon content of a dry bi-modal fly ash includes subjecting the bi-modal fly ash to dry vibrating screen separation into a carbon rich component and a carbon depleted fly ash component with the carbon depleted fly ash component being created with a carbon content less than about 4 percent by weight and at least 50 weight percent of the fly ash component of the bi-modal fly ash. The dry vibrating screen separation is preferably a single step process with no prior substantial concentration of the carbon component of the bi-modal fly ash. It is preferred to employ bi-modal fly ash produced as a result of combustion of coal. A method of making a concrete mixture employing the carbon depleted component is also provided.

Inventors

  • 👤 Thomas E. Weyand
  • 👤 Casimir J. Koshinski

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 19:38
CPC Classifications
C; C04; C04B; C04B18/00; C04B18/04; C04B18/06; C04B18/08; B; B03; B03B; B03B9/00; B03B9/04; Y; Y02; Y02W; Y02W30/00; Y02W30/50; Y02W30/91; Y10; Y10S; Y10S106/00; Y10S106/01

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 95 words
A method of reducing the carbon content of dry bi-modal fly ash comprising subjecting said bi-modal fly ash to dry vibrating screen separation to separate said bi-modal fly ash into a carbon rich component and a carbon depleted fly ash component, creating said carbon depleted fly ash component with a carbon content of less than about 4 percent by weight and at least 50 weight percent of the fly ash component of said bi-modal fly ash, and effecting said dry vibrating screen separation without any preliminary separation steps prior to said dry vibrating screen separation.
Claim 2
Independent Claim 95 words
A method of reducing the carbon content of dry bi-modal fly ash comprising subjecting said bi-modal fly ash to dry vibrating screen separation to separate said bi-modal fly ash into a carbon rich component and a carbon depleted fly ash component, creating said carbon depleted fly ash component with a carbon content of less than about 4 percent by weight and at least 50 weight percent of the fly ash component of said bi-modal fly ash, and effecting said dry vibrating screen separation without any preliminary separation steps prior to said dry vibrating screen separation.
Claim 3
Dependent Claim 16 words
The method of claim 1 including effecting said dry vibrating screen separation in a single step.
Claim 4
Dependent Claim 21 words
The method of claim 1 including employing as said dry bi-modal fly ash, fly ash produced by the combustion of coal.
Claim 5
Independent Claim 113 words
A method of reducing the carbon content of dry bi-modal fly ash comprising subjecting said bi-modal fly ash to dry vibrating screen separation to separate said bi-modal fly ash into a carbon rich component and a carbon depleted fly ash component, creating said carbon depleted fly ash component with a carbon content of less than about 4 percent by weight and at least 50 weight percent of the fly ash component of said bi-modal fly ash, effecting said dry vibrating screen separation without substantial prior concentration of the carbon component of said bi-modal fly ash, and effecting said dry vibrating screen separation with a screen having a mesh size of 200 or smaller.
Claim 6
Independent Claim 113 words
A method of reducing the carbon content of dry bi-modal fly ash comprising subjecting said bi-modal fly ash to dry vibrating screen separation to separate said bi-modal fly ash into a carbon rich component and a carbon depleted fly ash component, creating said carbon depleted fly ash component with a carbon content of less than about 4 percent by weight and at least 50 weight percent of the fly ash component of said bi-modal fly ash, effecting said dry vibrating screen separation without substantial prior concentration of the carbon component of said bi-modal fly ash, and effecting said dry vibrating screen separation with a screen having a mesh size of 200 or smaller.
Claim 7
Independent Claim 116 words
A method of reducing the carbon content of dry bi-modal fly ash comprising subjecting said bi-modal fly ash to dry vibrating screen separation to separate said bi-modal fly ash into a carbon rich component and a carbon depleted fly ash component, creating said carbon depleted fly ash component with a carbon content of less than 4 percent by weight and at least 50 weight percent of the fly component of said bi-modal fly ash, effecting said dry vibrating screen separation without substantial prior concentration of the carbon component of said bi-modal fly ash, and effecting said dry vibrating screen separation with a screen having a mesh size selected from the group consisting of 200 and 270.
Claim 8
Independent Claim 116 words
A method of reducing the carbon content of dry bi-modal fly ash comprising subjecting said bi-modal fly ash to dry vibrating screen separation to separate said bi-modal fly ash into a carbon rich component and a carbon depleted fly ash component, creating said carbon depleted fly ash component with a carbon content of less than 4 percent by weight and at least 50 weight percent of the fly component of said bi-modal fly ash, effecting said dry vibrating screen separation without substantial prior concentration of the carbon component of said bi-modal fly ash, and effecting said dry vibrating screen separation with a screen having a mesh size selected from the group consisting of 200 and 270.
Claim 9
Dependent Claim 30 words
The method of claim 5 including creating said carbon depleted component with said carbon depleted fly ash component with a carbon content of less than about 3 percent by weight.
Claim 10
Independent Claim 103 words
A method of creating a concrete mix comprising subjecting said bi-modal fly ash to dry vibrating screen separation to separate said bi-modal fly ash into a carbon rich component and a carbon depleted fly ash component, creating said carbon depleted fly ash component with a carbon content of less than 4 percent by weight and at least 50 weight percent of the fly component of said bi-modal fly ash, admixing said carbon depleted fly ash component with aggregate material to create said concrete mix, and effecting said dry vibrating screen separation without any preliminary separation steps prior to said dry vibrating screen separation.
Claim 11
Independent Claim 103 words
A method of creating a concrete mix comprising subjecting said bi-modal fly ash to dry vibrating screen separation to separate said bi-modal fly ash into a carbon rich component and a carbon depleted fly ash component, creating said carbon depleted fly ash component with a carbon content of less than 4 percent by weight and at least 50 weight percent of the fly component of said bi-modal fly ash, admixing said carbon depleted fly ash component with aggregate material to create said concrete mix, and effecting said dry vibrating screen separation without any preliminary separation steps prior to said dry vibrating screen separation.
Claim 12
Dependent Claim 16 words
The method of claim 7 including effecting said dry vibrating screen separation in a single step.
Claim 13
Dependent Claim 19 words
The method of claim 7 including employing as said dry bi-modal fly ash produced by the combustion of coal.
Claim 14
Dependent Claim 20 words
The method of claim 7 including adding water to said concrete mixture and admixing the water therewith to create concrete.
Claim 15
Independent Claim 123 words
A method of creating a concrete mix comprising subjecting a bi-modal fly ash to dry vibrating screen separation to separate said bi-modal fly ash into a carbon rich component and a carbon depleted fly ash component, creating said carbon depleted fly ash component with a carbon content of less than about 4 percent by weight and at least 50 weight percent of the fly ash component of said bi-modal fly ash, admixing said carbon depleted fly ash component with aggregate material to create said concrete mix, effecting said dry vibrating screen separation without substantial prior concentration of the carbon component of said bi-modal fly ash, and effecting said dry vibrating screen separation with a screen having a mesh size of 200 or smaller.
Claim 16
Independent Claim 123 words
A method of creating a concrete mix comprising subjecting a bi-modal fly ash to dry vibrating screen separation to separate said bi-modal fly ash into a carbon rich component and a carbon depleted fly ash component, creating said carbon depleted fly ash component with a carbon content of less than about 4 percent by weight and at least 50 weight percent of the fly ash component of said bi-modal fly ash, admixing said carbon depleted fly ash component with aggregate material to create said concrete mix, effecting said dry vibrating screen separation without substantial prior concentration of the carbon component of said bi-modal fly ash, and effecting said dry vibrating screen separation with a screen having a mesh size of 200 or smaller.
Claim 17
Independent Claim 128 words
A method of creating a concrete mix comprising subjecting a bi-modal fly ash to dry vibrating screen separation to separate said bi-modal fly ash into a carbon rich component and a carbon depleted fly ash component, creating said carbon depleted fly ash component with a carbon content of less than about 4 percent by weight and at least 50 weight percent of the fly ash component of said bi-modal fly ash, admixing said carbon depleted fly ash component with aggregate material to create said concrete mix, effecting said dry vibrating screen separation without substantial prior concentration of the carbon component of said bi-modal fly ash, and effecting said dry vibrating screen separation with a screen having a mesh size selected from the group consisting of 200 and 270.
Claim 18
Independent Claim 128 words
A method of creating a concrete mix comprising subjecting a bi-modal fly ash to dry vibrating screen separation to separate said bi-modal fly ash into a carbon rich component and a carbon depleted fly ash component, creating said carbon depleted fly ash component with a carbon content of less than about 4 percent by weight and at least 50 weight percent of the fly ash component of said bi-modal fly ash, admixing said carbon depleted fly ash component with aggregate material to create said concrete mix, effecting said dry vibrating screen separation without substantial prior concentration of the carbon component of said bi-modal fly ash, and effecting said dry vibrating screen separation with a screen having a mesh size selected from the group consisting of 200 and 270.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2002-03-29 2002-09-28 2003-03-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2006-03-29 2006-09-28 2007-03-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2010-03-29 2010-09-28 2011-03-30 $7700.00 Window Closed / Lapsed

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