Safety helmet and a head protector therefor

Claim 2

A head protector for a helmet, comprising an outer hard shell and an absorbing liner inside of the outer shell wherein the liner comprises a main liner member and an inner subsidiary liner member whose density is lower than that of the main liner member, wherein an inner recess is provided in an inner surface of the main liner member, and wherein the inner subsidiary liner member is fitted into the inner recess.

Claim 3

A head protector according to claim 1; wherein: the main liner member and the inner subsidiary liner member are each formed with synthetic resin foam, and the density of the inner subsidiary liner member is within 20-80%, of that of the main liner member.

Claim 4

A head protector according to claim 2; wherein: the density of the main liner member is within 20-80 g/lit, and the density of the inner subsidiary liner member is within 5-50 g/lit.

Claim 5

A head protector according to claim 2; wherein: the density of the main liner member is within 30-70 g/lit, and the density of the inner subsidiary liner member is within 10-40 g/lit.

Claim 6

A head protector according to claim 1; wherein: the depth of the inner recess is smaller than a half of the original thickness of the impact absorbing liner and larger than 5 mm, preferably within 10-20 mm.

Claim 7

A head protector according to claim 5; wherein: the sum of the depth of the inner recess and the thickness of the main liner member in a portion thereof corresponding to the inner recess is within 15-55 mm.

Claim 8

A head protector according to claim 5; wherein: the sum of the depth of the inner recess and the thickness of the main liner member in a portion thereof corresponding to the inner recess is within 25-45 mm.

Claim 9

A head protector according to claim 1; wherein: when the depth of the inner recess is denoted by D, the thickness T of the inner subsidiary liner member is within D-(D+10 mm).

Claim 10

A head protector according to claim 1; wherein: the main liner member and the inner subsidiary liner member are each formed with synthetic resin foam, and the density of the inner subsidiary liner member is within 35-65% of that of the main liner member.

Claim 11

A head protector according to claim 1; wherein: the depth of the inner recess is smaller than a half of the original thickness of the impact absorbing liner and within 10-20 mm.

Claim 12

A head protector according to claim 1; wherein: when the depth of the inner recess is denoted by D, the thickness T of the inner subsidiary liner member is within (D+3 mm)-(D+7 mm).

Claim 13

A head protector according to claim 1; wherein: the inner recess is provided in a predetermined area which includes at least a top portion of an inner surface of the main liner member but does not substantially include at least a front portion thereof.

Claim 14

A head protector according to claim 12; wherein: the predetermined area includes only substantially a top portion of an inner surface of the liner.

Claim 15

A head protector according to claim 13; wherein: a longitudinal length of the predetermined area shown by a bottom view of the head protector is within 40-80% of a longitudinal length of a space, to be occupied by the person's head, of the liner; a lateral length of the predetermined area shown by a bottom view of the head protector is within 45-85% of a lateral length of the space; a longitudinal length between a front end of the space and a rear end of the predetermined area, both shown by the bottom view of the head protector, are within 10-30% of the longitudinal length of the space; and a lateral length between a left end of the space and a left end of the predetermined area, and the lateral length between a right end of the space and a right end of the predetermined area, both shown by the bottom view of the head protector, are within 8-28% of the lateral length of the space.

Claim 16

A head protector according to claim 14; wherein: the longitudinal length of the predetermined area shown by a bottom view of the head protector is within 80-200 mm, the lateral length of the predetermined area shown by a bottom view of the head protector is within 70-170 mm.

Claim 17

A head protector according to claim 13; wherein: a longitudinal length of the predetermined area shown by a bottom view of the head protector is within 50-70% of a longitudinal length of a space, to be occupied by the person's head, of the liner; a lateral length of the predetermined area shown by a bottom view of the head protector is within 55-75% of a lateral length of the space; a longitudinal length between a front end of the space and a front end of the predetermined area, and a longitudinal length between a rear end of the space and a rear end of the predetermined area, both shown by the bottom view of the head protector, are within 15-25% of the longitudinal length of the space; and a lateral length between a left end of the space and a left end of the predetermined area, and the lateral length between a right end of the space and a right end of the predetermined area, both shown by the bottom view of the head protector, are within 13-22% of the lateral length of the space.

Claim 18

A head protector according to claim 14; wherein: the longitudinal length of the predetermined area shown by a bottom view of the head protector is within 100-160 mm, the lateral length of the predetermined area shown by a bottom view of the head protector is within 90-140 mm.

Claim 19

A head protector according to claim 12; wherein: the inner recess has a substantially elliptical shape extended in a substantially longitudinal direction of the head protector; and the inner recess is inscribed in the predetermined area.

Claim 20

A head protector according to claim 18; wherein: the longitudinal length and the lateral length of the inner subsidiary liner member, both shown by a bottom view of the head protector, are within 60-100% of the longitudinal length and lateral length of the inner recess, respectively.

Claim 21

A head protector according to claim 18; wherein: the longitudinal length and the lateral length of the inner subsidiary liner member, both shown by a bottom view of the head protector, are within 75-100% of the longitudinal length and lateral length of the inner recess, respectively.

Claim 22

A head protector according to claim 12; wherein: the inner recess has a substantially elongated circular extended in a substantially longitudinally direction of the head protector; and the inner recess is inscribed in the predetermined area.

Claim 23

A head protector according to claim 12; wherein: the inner recess has a substantially circular shape; and the inner recess is inscribed in the predetermined area.

Claim 24

A head protector according to claim 1; wherein: the impact absorbing liner further comprises an outer subsidiary liner member, whose density lies between the densities of the main liner member and the inner subsidiary liner member, an outer recess is provided in the outer surface of the main liner member, and the outer subsidiary liner member is fitted into the outer recess.

Claim 25

A head protector according to claim 23; wherein: the outer recess is provided in a second predetermined area, where the front portion, the top portion and the rear portion of the inner surface of the main liner member are included, and the right and left side portions thereof are not substantially included.

Claim 26

A head protector according to claim 24; wherein: the lateral length of the second predetermined area shown by a bottom view of the head protector is within 30-80% of the lateral length of the impact absorbing liner; the lateral length between the left end of the impact absorbing liner and the left end of the second predetermined area, and the lateral length between the right end of the impact absorbing liner and the right end of the second predetermined area are each within 10-35% of the lateral length of the impact absorbing liner; the distance between the lower end of the front portion of the impact absorbing liner and the front end of the outer recess is within 7-50 mm; and the distance between the lower end of the rear portion of the impact absorbing liner and the rear end of the outer recess is within 7-150 mm.

Claim 27

A head protector according to claim 24; wherein: the lateral length of the second predetermined area shown by a bottom view of the head protector is within 40-70% of the lateral length of the impact absorbing liner; the lateral length between the left end of the impact absorbing liner and the left end of the second predetermined area, and the lateral length between the right end of the impact absorbing liner and the right end of the second predetermined area are each within 15-30% of the lateral length of the impact absorbing liner; the distance between the lower end of the front portion of the impact absorbing liner and the front end of the outer recess is within 10-40 mm; and the distance between the lower end of the rear portion of the impact absorbing liner and the rear end of the outer recess is within 10-120 mm.

Claim 28

A head protector according to claim 24; wherein: the depth of the outer recess is shallow in the area substantially opposed to the inner recess and deep in the remaining area.

Claim 29

A head protector according to claim 24; wherein: when developed, each of the outer recess and the outer subsidiary liner member is of substantially rectangular, substantially elliptical or substantially elongated circular shape, prolonged in the substantially longitudinal direction.

Claim 30

A head protector according to claim 28; wherein: the lateral length of the outer subsidiary liner member shown by a bottom view of the head protector is within 60-100% of the lateral length of the outer recess, and the longitudinal length, when developed, of the outer subsidiary liner member is within 60-100% of the longitudinal length, when developed, of the outer recess.

Claim 31

A head protector according to claim 28; wherein: the lateral length of the outer subsidiary liner member shown by a bottom view of the head protector is within 75-100% of the lateral length of the outer recess and the longitudinal length, when developed, of the outer subsidiary liner member is within 75-100% of the longitudinal length, when developed, of the outer recess.

Claim 32

A head protector according to claim 23, wherein: the main liner member, the inner subsidiary liner member, and the outer subsidiary liner member are each formed with synthetic resin foam, the density of the outer subsidiary liner member is within 35-65% of that of the main liner member, and the density of the inner subsidiary liner member is within 25-55% of that of the main liner member, and is within 45-75% of that of the outer subsidiary liner member.

Claim 33

A head protector according to claim 23; wherein: a mean depth of the outer recess is smaller than a half of an original mean thickness of the impact absorbing liner and larger than 5 mm, 10-20 mm.

Claim 34

A head protector according to claim 32; wherein: the sum of the depth of the inner recess, the depth of the outer recess in a portion thereof corresponding to the inner recess, and the thickness of the main liner member in a portion thereof corresponding to the inner recess and outer recess, respectively, is within 25-45 mm.

Claim 35

A head protector according to claim 32; wherein: the thickness of the portion of the main liner member, where the inner recess and the outer recess are formed in its inner surface and outer surface, respectively, is within 30-60% of the original thickness of the main liner member.

Claim 36

A head protector according to claim 32; wherein: the original thickness of the main liner member at the time when it is assumed that the inner recess and the outer recess are not provided is within 15-55 mm, preferably within 25-45 mm.

Claim 37

A head protector according to claim 32; wherein: the thickness of the portion of the main liner member, where the inner recess and the outer recess are formed in its inner surface and outer surface, respectively, is within 20-70%, of the original thickness of the main liner member.

Claim 38

A head protector according to claim 23; wherein: a mean depth of the outer recess is smaller than a half of an original mean thickness of the impact absorbing liner and within 10-22 mm.

Claim 39

A head protector according to claim 23; wherein: the main liner member, the inner subsidiary liner member, and the outer subsidiary liner member are each formed with synthetic resin foam, the density of the outer subsidiary liner member is within 20-80%, that of the main liner member, and the density of the inner subsidiary liner member is within 15-75%, of that of the main liner member, and is within 35-85%, that of the outer subsidiary liner member.

Claim 40

A head protector according to claim 38; wherein: the density of the main liner member is within 40-90 g/lit, the density of the outer subsidiary liner is within 15-60 g/lit, and the density of the inner subsidiary liner member is within 10-50 g/lit.

Claim 41

A head protector according to claim 38; wherein: the density of the main liner member is within 30-100 g/lit, the density of the outer subsidiary liner member is within 10-70 g/lit, and the density of the inner subsidiary liner member is within 5-70 g/lit.

Claim 42

A head protector according to claim 23; wherein: at least one vent hole is disposed between the main liner member and the outer subsidiary liner member, the vent hole extends from the front portion to the rear portion of the impact absorbing liner via the top portion thereof, and first communicating means for communication between the vent hole and the outer surface of the front portion of the outer shell, and second communicating means for communication between the vent hole and the outer surface of the rear portion of the outer shell are provided.

Claim 43

A head protector according to claim 41; wherein: third communicating means for communication between the vent hole and the outer surface of the top portion of the outer shell, and fourth communicating means for communication between the vent hole and the space of the impact absorbing liner are further provided.