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US5862682A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for controlling needle driving motors in a knitting machine

Assignee: Tsudakoma Corp
•
Filing: 1997-05-02
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Granted: 1999-01-26
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Expires: 2017-05-02
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Abstract

Abstract A method and apparatus for controlling needles of a knitting machine based upon comparing a plurality of predetermined position control patterns defining target positions with the position of a yarn feeder and a needle. When the positions are not the same, each needle is incrementally moved based upon the present position of the needle and the determined target position of the needle.

Inventors

  • 👤 Koyu Maenaka
  • 👤 Nobuhiro Araki
  • 👤 Makoto Takashima

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 19:42
CPC Classifications
D; D04; D04B; D04B15/00; D04B15/66; D04B15/68; D04B15/94; D04B15/96

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 175 words
A motor control method for controlling the position of each needle along a course of a knitting machine provided with a plurality of needle driving units which drive the needles and have needle driving motors, said motor control method comprising: storing a plurality of predetermined position control patterns representing the relation between the position of a yarn feeder and that of a needle, and storing predetermined knitting data including pattern codes specifying the position control patterns, for each needle and defining a pattern for every course; reading a position control pattern specified by the pattern code in the knitting data during a knitting operation; periodically determining a target position for the needle of a needle driving motor on the basis of the read position control pattern and the current position of the yarn feeder; and giving a driving signal to the needle driving motor corresponding to the difference between the current position of the needle associated with the needle driving motor and the determined target position for the needle to its corresponding needle driving unit.
Claim 2
Dependent Claim 175 words
A motor control method for controlling the position of each needle along a course of a knitting machine provided with a plurality of needle driving units which drive the needles and have needle driving motors, said motor control method comprising: storing a plurality of predetermined position control patterns representing the relation between the position of a yarn feeder and that of a needle, and storing predetermined knitting data including pattern codes specifying the position control patterns, for each needle and defining a pattern for every course; reading a position control pattern specified by the pattern code in the knitting data during a knitting operation; periodically determining a target position for the needle of a needle driving motor on the basis of the read position control pattern and the current position of the yarn feeder; and giving a driving signal to the needle driving motor corresponding to the difference between the current position of the needle associated with the needle driving motor and the determined target position for the needle to its corresponding needle driving unit.
Claim 3
Dependent Claim 88 words
The motor control method according to claim 1 further comprising determining the position of the yarn feeder corresponding to the origin of each position control pattern for each needle, and correcting the coordinates of the position of the yarn feeder in the read position control pattern in connection with the position of the yarn feeder that was determined, wherein the position control patterns which were previously stored represent the positions of the needles corresponding to positions of the yarn feeder for a fixed distance in a fixed range.
Claim 4
Dependent Claim 166 words
A motor controller for controlling the position of each needle of a knitting machine provided with a plurality of needle driving units including needle driving motors, each with a needle, said motor controller comprising: a processing means for storing a plurality of predetermined position control patterns representing the relation between the position of a yarn feeder and each needle, for storing knitting data including pattern codes specifying the position control patterns for each needle and every course, for reading a position control pattern specified by the pattern code during a knitting operation, for periodically determining target positions for the needles of each needle driving motor on the basis of the read position control pattern and the current position of the yarn feeder, and for providing a signal representing the determined target position; and a command means for providing a driving signal to each needle drive motor corresponding to the difference between the current position and the target position for the needle of each needle drive motor.
Claim 5
Dependent Claim 166 words
A motor controller for controlling the position of each needle of a knitting machine provided with a plurality of needle driving units including needle driving motors, each with a needle, said motor controller comprising: a processing means for storing a plurality of predetermined position control patterns representing the relation between the position of a yarn feeder and each needle, for storing knitting data including pattern codes specifying the position control patterns for each needle and every course, for reading a position control pattern specified by the pattern code during a knitting operation, for periodically determining target positions for the needles of each needle driving motor on the basis of the read position control pattern and the current position of the yarn feeder, and for providing a signal representing the determined target position; and a command means for providing a driving signal to each needle drive motor corresponding to the difference between the current position and the target position for the needle of each needle drive motor.
Claim 6
Dependent Claim 89 words
The motor controller according to claim 3, wherein the stored position control patterns represent the positions of the needles corresponding to positions of the yarn feeder for a predetermined distance in a predetermined range, and the processing means is further adapted to determine the position of the yarn feeder corresponding to the origin of each position control pattern for each needle, and to correct the coordinates of the position of the yarn feeder in the read position control pattern in connection with the determined position of the yarn feeder.
Claim 7
Dependent Claim 148 words
The motor controller according to claim 3, wherein the processing means executes an operation to determine the difference P m between the current position and the target position for the needle of each needle driving motor by using: P.sub.m ={(P.sub.2 -P.sub.1) (X.sub.R -X.sub.n)}/ΔX.sub.S where X R is a position of the yarn feeder when determining the target position, X n is a position of the yarn feeder storing a position of a needle, and preceding the position X R in the position control pattern, P 1 is a needle position for the position X n , X n+1 is a position of the yarn feeder storing the needle position after the position X R in the position control pattern, P 2 is a needle position for the position X n+1 , and ΔX S is the distance between the position X n and the position X n+1 .
Claim 8
Dependent Claim 90 words
The motor controller according to claim 3, wherein the command means comprises (a) a control circuit which compares the current position of a needle associated with each motor with the target position thereof, and outputs for each motor a driving control signal proportional to the difference between the current position and the target position, and (b) a plurality of input/output circuits in communication with the motors, which receive the driving signals, and transmit displacement signals from the motors corresponding to the position of the needle of each needle driving motor.

References Cited (Backward Citations)

US3867820A Cited
US3908406A Cited
US4790149A Cited
US4841748A Cited
US4774819A Cited
JPH0374192A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2002-01-25 2002-07-27 2003-01-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2006-01-25 2006-07-27 2007-01-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2010-01-25 2010-07-27 2011-01-26 $7700.00 Window Closed / Lapsed

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