Corrosion protection for utility boiler side walls

Claim 1

A method of reducing the rate of side wall corrosion in a coal-fired utility boiler, said boiler comprising a pair of burner walls, a pair of side walls and a floor, at least one of said burner walls including a plurality of burners for introducing a combustible mixture of pulverized coal and air into the boiler; said method comprising: (a) providing a plurality of side wall slots in at least one of said side walls, said side wall slots being located substantially above said boiler floor; and (b) introducing a flow of side wall air into the boiler through said side wall slots; wherein said side wall air is introduced into the boiler at a location effective to be propelled upward by the updraft from the burners, and thereby to provide a curtain of air to protect the side walls from corrosion.

Claim 2

A method of reducing the rate of side wall corrosion in a coal-fired utility boiler, said boiler comprising a pair of burner walls, a pair of side walls and a floor, at least one of said burner walls including a plurality of burners for introducing a combustible mixture of pulverized coal and air into the boiler; said method comprising: (a) providing a plurality of side wall slots in at least one of said side walls, said side wall slots being located substantially above said boiler floor; and (b) introducing a flow of side wall air into the boiler through said side wall slots; wherein said side wall air is introduced into the boiler at a location effective to be propelled upward by the updraft from the burners, and thereby to provide a curtain of air to protect the side walls from corrosion.

Claim 10

A method of reducing the rate of side wall corrosion in a coal-fired utility boiler while maintaining reduced NO x emission levels, said coal-fired utility boiler comprising a plurality of walls interconnected to form an enclosure, wherein at least one of said walls includes a plurality of burners for introducing a mixture of pulverized coal and primary air into the boiler, said coal-fired utility boiler additionally comprising at least one overfire air port for introducing overfire air into the boiler; said method comprising: (a) providing a plurality of curtain air ports in at least one of said walls; (b) injecting a stream of pulverized coal and a sub-stoichiometric amount of primary air into the boiler through said burners; (c) combusting said stream of pulverized coal and primary air in the boiler; (d) introducing overfire air into the boiler through said at least one overfire air port, wherein said overfire air comprises between about 5% and about 20% of the total air provided to the boiler; (e) introducing curtain air into the boiler through said curtain air ports, wherein said curtain air comprises between about 5% and about 20% of the total air provided to the boiler; and (f) balancing the flow of air through said overfire air port(s) and said curtain air ports such that the ratio of curtain air to overfire air is small enough to maintain combustion staging and assure NO x emission levels of less than about 0.50 lbs. per 10 6 Btu, yet is large enough to maintain a fuel mixture ratio of less than about 115% of the stoichiometric ratio in the atmosphere adjacent to said walls.

Claim 11

A method of reducing the rate of side wall corrosion in a coal-fired utility boiler while maintaining reduced NO x emission levels, said coal-fired utility boiler comprising a plurality of walls interconnected to form an enclosure, wherein at least one of said walls includes a plurality of burners for introducing a mixture of pulverized coal and primary air into the boiler, said coal-fired utility boiler additionally comprising at least one overfire air port for introducing overfire air into the boiler; said method comprising: (a) providing a plurality of curtain air ports in at least one of said walls; (b) injecting a stream of pulverized coal and a sub-stoichiometric amount of primary air into the boiler through said burners; (c) combusting said stream of pulverized coal and primary air in the boiler; (d) introducing overfire air into the boiler through said at least one overfire air port, wherein said overfire air comprises between about 5% and about 20% of the total air provided to the boiler; (e) introducing curtain air into the boiler through said curtain air ports, wherein said curtain air comprises between about 5% and about 20% of the total air provided to the boiler; and (f) balancing the flow of air through said overfire air port(s) and said curtain air ports such that the ratio of curtain air to overfire air is small enough to maintain combustion staging and assure NO x emission levels of less than about 0.50 lbs. per 10 6 Btu, yet is large enough to maintain a fuel mixture ratio of less than about 115% of the stoichiometric ratio in the atmosphere adjacent to said walls.

Claim 12

A method of reducing the rate of side wall corrosion in a coal-fired utility boiler, said boiler comprising a pair of burner walls, a pair of side walls and a floor, at least one of said burner walls including a plurality of burners for introducing a combustible mixture of pulverized coal and air into the boiler; said method comprising: (a) providing a plurality of side wall slots in at least one of said side walls, said side wall slots being located at an elevation approximately 10 to 12 feet below the lowermost burners and substantially above said boiler floor; and (b) introducing a flow of side wall air into the boiler through said side wall slots; wherein said side wall air is introduced into the boiler at a location effective to be propelled upward by the updraft from the burners, and thereby to provide a curtain of air to protect the side walls from corrosion.

Claim 13

A method of reducing the rate of side wall corrosion in a coal-fired utility boiler, said boiler comprising a pair of burner walls, a pair of side walls and a floor, at least one of said burner walls including a plurality of burners for introducing a combustible mixture of pulverized coal and air into the boiler; said method comprising: (a) providing a plurality of side wall slots in at least one of said side walls, said side wall slots being located at an elevation approximately 10 to 12 feet below the lowermost burners and substantially above said boiler floor; and (b) introducing a flow of side wall air into the boiler through said side wall slots; wherein said side wall air is introduced into the boiler at a location effective to be propelled upward by the updraft from the burners, and thereby to provide a curtain of air to protect the side walls from corrosion.