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US5776423A Expired / Lapsed US ⏱️ 0.0 years remaining

Trimetallic zeolite catalyst and method of NOx abatement using the same

Assignee: BASF Catalysts LLC
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Filing: 1996-08-15
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Granted: 1998-07-07
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Expires: 2016-08-15
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Abstract

Abstract A catalytic material useful for the abatement of NO X in a lean environment containing a zeolite material having incorporated therein copper, cobalt and iron as catalytically active species. The catalytically active metals are preferably incorporated into the zeolite by ion exchange and precipitation. The catalytic material may typically contain from about 2.0 to about 8.0 percent copper, from about 1.0 to about 4.0 percent iron and from about 0.25 to about 4.0 percent cobalt by weight of the catalytic material, i.e., by weight of the zeolite material plus the catalytic metals incorporated therein. Optionally, the catalytic material may be admixed with a binder and applied as an adherent coating onto a carrier to be placed in a gas stream containing the nitrogen oxides.

Inventors

  • 👤 Jennifer S. Feeley
  • 👤 Michel Deeba
  • 👤 Robert J. Farrauto
  • 👤 Dinh Dang

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 06:38
CPC Classifications
B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/40; B01J29/42; B01J29/46; B01D; B01D53/00; B01D53/34; B01D53/92; B01D53/94; B01D53/9404; B01D53/9409; B01D53/9413; B01D53/9418; B01J29/064; B01J29/072; B01D2251/00; B01D2251/20; B01D2251/208; B01D2255/00; B01D2255/20; B01D2255/207; B01D2255/20738; B01D2255/20746; B01D2255/20761; B01D2255/50; B01D2255/504

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 83 words
A method for reducing nitrogen oxides in a lean waste gas stream comprising the steps of: flowing the gas stream at from 200° C. to 600° C. in contact with a catalytic material comprising a zeolite material comprising ZSM-5 having ion exchanged and precipitated therein from about 2.0 to about 8.0 percent by weight of copper, from about 1.0 to about 4.0 percent by weight of iron and from about 0.25 to about 4.0 percent by weight of cobalt; and reducing nitrogen oxides.
Claim 2
Independent Claim 83 words
A method for reducing nitrogen oxides in a lean waste gas stream comprising the steps of: flowing the gas stream at from 200° C. to 600° C. in contact with a catalytic material comprising a zeolite material comprising ZSM-5 having ion exchanged and precipitated therein from about 2.0 to about 8.0 percent by weight of copper, from about 1.0 to about 4.0 percent by weight of iron and from about 0.25 to about 4.0 percent by weight of cobalt; and reducing nitrogen oxides.
Claim 3
Independent Claim 103 words
A method for reducing nitrogen oxides in a lean waste gas stream comprising the steps of: ion exchanging a zeolite comprising ZSM-5 with copper, iron and cobalt ions; precipitating copper, iron and cobalt ions onto the zeolite; flowing the gas stream at from 250° C. to 600° C. in contact with a catalytic material comprising the ion exchanged and precipitated zeolite material having dispersed therein from about 2.0 to about 8.0 percent by weight of copper, from about 1.0 to about 4.0 percent by weight of iron and from about 0.25 to about 4.0 percent by weight of cobalt; and reducing nitrogen oxides.
Claim 4
Independent Claim 103 words
A method for reducing nitrogen oxides in a lean waste gas stream comprising the steps of: ion exchanging a zeolite comprising ZSM-5 with copper, iron and cobalt ions; precipitating copper, iron and cobalt ions onto the zeolite; flowing the gas stream at from 250° C. to 600° C. in contact with a catalytic material comprising the ion exchanged and precipitated zeolite material having dispersed therein from about 2.0 to about 8.0 percent by weight of copper, from about 1.0 to about 4.0 percent by weight of iron and from about 0.25 to about 4.0 percent by weight of cobalt; and reducing nitrogen oxides.
Claim 5
Dependent Claim 45 words
The method of claim 1 or 2 wherein the copper comprises from about 2.5 to about 5.5 percent by weight; the iron comprises from about 1.5 to about 3.5 percent by weight; and the cobalt comprises from about 0.25 to about 2.0 percent by weight.

References Cited (Backward Citations)

US5254515A Cited
DE4016688A1 Cited
US5041272A Cited
US5041274A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-07-06 2002-01-05 2002-07-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-07-06 2006-01-05 2006-07-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-07-06 2010-01-05 2010-07-07 $7700.00 Window Closed / Lapsed

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