Sealed connector-to-body interface

Claim 2

A sealed connector-to-body interface comprising: a substantially planar body surface; an electrical connector including a housing having a shoulder proximate to one end thereof, wherein the electrical connector is affixed to the planar body surface and the shoulder is aligned substantially parallel to the planar body surface and spaced apart therefrom, wherein the shoulder includes a first shoulder surface facing the planar body surface; and a grommet mounted to the connector extending away from the planar body surface, wherein the grommet includes (i) an annular radially extending wall abutting the first shoulder surface, (ii) a first annular lip seal mounted to the annular radially extending wall and compressed between the shoulder and a first side of the planar body surface facing the shoulder and (iii) a second annular lip seal mounted to the annular radially extending wall concentrically with the first annular lip seal and radially exterior thereof, wherein the first annular lip seal is radially interior of an exterior periphery of the shoulder and wherein the second annular lip seal extends to a radial exterior of the exterior periphery of the shoulder.

Claim 3

A sealed connector-to-body interface according to claim 1, wherein the planar body surface comprises part of a pillar for a vehicle door frame and wherein the grommet includes a sealed flexible tubular passage that extends between the pillar and a vehicle door.

Claim 4

A sealed connector-to-body interface according to claim 1, wherein the connector housing includes a plurality of cantilever arms, each with a ramp and a locking seat, wherein the locking seats abut a second side of the planar body surface opposite the first side and facing away from the shoulder, wherein the cantilever arms maintain the housing affixed to the planar body surface.

Claim 5

A sealed connector-to-body interface comprising: a substantially planar body surface having an opening therein; an electrical connector including a housing having a shoulder proximate to one end thereof, wherein the electrical connector is affixed to the planar body surface and extends through the opening, wherein the shoulder is aligned substantially parallel to the planar body surface and spaced apart therefrom, wherein the shoulder includes a first shoulder surface facing the planar body surface; and a grommet mounted to the connector extending away from the planar body surface, wherein the grommet includes (i) an annular radially extending wall abutting the first shoulder surface, (ii) a first annular lip seal mounted to the annular radially extending wall and compressed between the shoulder and a side of the planar body surface facing the shoulder and (iii) a second annular lip seal, mounted to the annular radially extending wall concentrically with the first annular lip seal and radially exterior thereof, wherein the first annular lip seal is radially interior of an exterior periphery of the shoulder and wherein the second annular lip seal has an attached end within the exterior periphery of the shoulder and a free end exterior of the exterior periphery of the shoulder.

Claim 6

A sealed connector-to-body interface comprising: a substantially planar body surface having an opening therein; an electrical connector including a housing having a shoulder proximate to one end thereof, wherein the electrical connector is affixed to the planar body surface and extends through the opening, wherein the shoulder is aligned substantially parallel to the planar body surface and spaced apart therefrom, wherein the shoulder includes a first shoulder surface facing the planar body surface; and a grommet mounted to the connector extending away from the planar body surface, wherein the grommet includes (i) an annular radially extending wall abutting the first shoulder surface, (ii) a first annular lip seal mounted to the annular radially extending wall and compressed between the shoulder and a side of the planar body surface facing the shoulder and (iii) a second annular lip seal, mounted to the annular radially extending wall concentrically with the first annular lip seal and radially exterior thereof, wherein the first annular lip seal is radially interior of an exterior periphery of the shoulder and wherein the second annular lip seal has an attached end within the exterior periphery of the shoulder and a free end exterior of the exterior periphery of the shoulder.

Claim 7

A sealed connector-to-body interface according to claim 4, wherein the second annular lip seal is longer than the first annular lip seal.

Claim 8

A sealed connector-to-body interface according to claim 4, wherein the first annular lip seal is in greater compression than the second annular lip seal.

Claim 9

A sealed connector-to-body interface comprising: a vehicle body door frame having a substantially planar surface dividing an interior of the vehicle body door frame from an exterior thereof; an opening in the vehicle body door frame; a vehicle door having an interior thereof; at least one hinge for maintaining the vehicle door mounted to the vehicle body door frame; a connector housing mounted in the opening and extending from the interior of the vehicle body door frame to the exterior thereof, wherein the connector housing includes a shoulder located exterior of the vehicle body door frame and spaced apart therefrom; a grommet connected to the shoulder of the connector and extending between the vehicle body door frame and the vehicle door; a first annular lip seal on the grommet located between the shoulder and the vehicle body door frame, wherein the first annular lip seal engages an exterior surface of the vehicle body door frame around a periphery of the opening; and a second annular lip seal, mounted concentrically with the first annular lip seal and radially exterior thereof. wherein the first annular lip seal is radially interior of an exterior periphery of the shoulder and wherein the second annular lip seal has an attached end within the exterior periphery of the shoulder and a free end exterior of the exterior periphery of the shoulder, wherein a weather-sealed passage is provided from the interior of the vehicle body door frame to the interior of the door.

Claim 10

A sealed connector-to-body interface comprising: a vehicle body door frame having a substantially planar surface dividing an interior of the vehicle body door frame from an exterior thereof; an opening in the vehicle body door frame; a vehicle door having an interior thereof; at least one hinge for maintaining the vehicle door mounted to the vehicle body door frame; a connector housing mounted in the opening and extending from the interior of the vehicle body door frame to the exterior thereof, wherein the connector housing includes a shoulder located exterior of the vehicle body door frame and spaced apart therefrom; a grommet connected to the shoulder of the connector and extending between the vehicle body door frame and the vehicle door; a first annular lip seal on the grommet located between the shoulder and the vehicle body door frame, wherein the first annular lip seal engages an exterior surface of the vehicle body door frame around a periphery of the opening; and a second annular lip seal, mounted concentrically with the first annular lip seal and radially exterior thereof. wherein the first annular lip seal is radially interior of an exterior periphery of the shoulder and wherein the second annular lip seal has an attached end within the exterior periphery of the shoulder and a free end exterior of the exterior periphery of the shoulder, wherein a weather-sealed passage is provided from the interior of the vehicle body door frame to the interior of the door.