Abstract The present invention is a process and apparatus for producing nano-scale particles using the interaction between a laser beam and a liquid precursor solution. There are two embodiments. The first embodiment includes the use of a solid substrate during the laser-liquid interaction. In this embodiment the laser beam is directed at the solid substrate which is immersed in the liquid precursor solution and rotating. The second embodiment includes the use of a plasma during the laser-liquid interaction. In the second embodiment, a mixture of a liquid precursor and a carrier gas is injected into a laser beam. Injection of the mixture can be performed either perpendicular or parallel to the laser beam. The apparatus for injecting the liquid precursor and carrier gas into the laser beam includes a plasma nozzle designed to allow the laser beam to enter the plasma nozzle so that the laser beam may irradiate what is flowing through the plasma nozzle to create a plasma flow. The carrier gas allows for the formation of a plasma by its interaction with the laser beam. The liquid precursor is allowed to atomize into fine droplets. These fine droplets are exposed to the laser beam along with the plasma. The photon energy from laser beam and plasma energy induce the breaking of the molecular bond of the liquid precursor which results in the formation of ultra-fine elemental powders.
A process for producing nano-scale particles comprising the steps of: a. placing a substrate on a rotatable specimen holder that is inside a reactive chamber, where said specimen holder is rotatable by a drive source; b. filling said reactive chamber with a liquid precursor solution to a level above said substrate; c. rotating said specimen holder and therefore said substrate by engaging said drive source; d. irradiating said rotating substrate and said liquid precursor solution with a laser beam; e. removing irradiated liquid precursor solution from said reactive chamber; and f. separating nano-scale particles from the irradiated liquid precursor solution by use of a centrifugal separator.
Claim 2
Dependent Claim
106 words
A process for producing nano-scale particles comprising the steps of: a. placing a substrate on a rotatable specimen holder that is inside a reactive chamber, where said specimen holder is rotatable by a drive source; b. filling said reactive chamber with a liquid precursor solution to a level above said substrate; c. rotating said specimen holder and therefore said substrate by engaging said drive source; d. irradiating said rotating substrate and said liquid precursor solution with a laser beam; e. removing irradiated liquid precursor solution from said reactive chamber; and f. separating nano-scale particles from the irradiated liquid precursor solution by use of a centrifugal separator.
Claim 3
Dependent Claim
32 words
The process as claimed in claim 1, wherein said reactive chamber is filled with liquid precursor solution until it is at a level of about 3 to 4 millimeters above said substrate.
Claim 4
Dependent Claim
26 words
The process as claimed in claim 2, wherein said specimen holder and said substrate are rotated at a range from 0 to 1000 revolutions per minute.
Claim 5
Dependent Claim
25 words
The process as claimed in claim 3, wherein said substrate and liquid precursor solution are irradiated for a time period of 3 to 7 minutes.
Claim 6
Dependent Claim
79 words
A process for producing nano-scale particles comprising the steps of: a. mixing a liquid precursor solution with a carrier gas creating a mixture for injection into a plasma nozzle; b. irradiating said mixture with a laser beam while said mixture is flowing through said plasma nozzle; c. allowing nano-scale particles to settle from said irradiated mixture into a collection chamber; d. allowing remaining gases to vent from said collection chamber; and collecting said nano-scale particles from said collection chamber.
Claim 7
Dependent Claim
79 words
A process for producing nano-scale particles comprising the steps of: a. mixing a liquid precursor solution with a carrier gas creating a mixture for injection into a plasma nozzle; b. irradiating said mixture with a laser beam while said mixture is flowing through said plasma nozzle; c. allowing nano-scale particles to settle from said irradiated mixture into a collection chamber; d. allowing remaining gases to vent from said collection chamber; and collecting said nano-scale particles from said collection chamber.
Claim 8
Dependent Claim
32 words
The process as claimed in claim 5, wherein said carrier gas and liquid precursor are injected separately into an axial flow plasma nozzle in a parallel direction to said laser beam direction.
Claim 9
Dependent Claim
23 words
The process as claimed in claim 6, wherein said liquid precursor is atomized as it is injected into the axial flow plasma nozzle.
Claim 10
Dependent Claim
32 words
The process as claimed in claim 5, wherein said carrier gas and liquid precursor are premixed and injected into a transverse flow plasma nozzle in a direction perpendicular to said laser beam.