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US5740507A Expired / Lapsed US ⏱️ 0.0 years remaining

Densely packed toner container and method of producing the same

Assignee: Ricoh Co Ltd
•
Filing: 1996-04-04
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Granted: 1998-04-14
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Expires: 2016-04-04
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Abstract

Abstract A toner container densely packed with toner to be replenished into a developing unit included in an image forming apparatus, and a method of producing the same. The toner is packed in the container with a ratio of a packing density to a saturation bulk density greater than 1.0, a mean penetration greater than 5.0 mm inclusive, and a standard deviation of penetration not exceeding one-fifth of the mean penetration. The toner can be smoothly and continuously replenished into the developing unit so as to form a number of images matching the amount thereof.

Inventors

  • 👤 Hideo Ichikawa
  • 👤 Sunao Ikeda
  • 👤 Nobuhiro Makita
  • 👤 Michiharu Narushima
  • 👤 Seiji Terazawa
  • 👤 Masakazu Nakada
  • 👤 Kazuhiko Umemura

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 19:34
CPC Classifications
G; G03; G03G; G03G9/00; G03G9/08; G03G15/00; G03G15/06; G03G15/08; G03G15/0822; G03G15/0865; G03G15/0875; G03G15/0848; G03G15/0849; G03G15/0855; G03G15/0867; G03G15/087; G03G15/0872; Y; Y10; Y10S; Y10S222/00; Y10S222/01

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 56 words
A toner container for replenishing toner to an image forming apparatus, wherein said toner is packed in said toner container with a ratio of a packing density to a saturation bulk density greater than 1.0, a mean penetration greater than 5.0 mm inclusive, and a standard deviation of penetration not exceeding one-fifth of said mean penetration.
Claim 2
Dependent Claim 56 words
A toner container for replenishing toner to an image forming apparatus, wherein said toner is packed in said toner container with a ratio of a packing density to a saturation bulk density greater than 1.0, a mean penetration greater than 5.0 mm inclusive, and a standard deviation of penetration not exceeding one-fifth of said mean penetration.
Claim 3
Dependent Claim 23 words
A toner container as claimed in claim 1, wherein said toner has a volume mean particle size of 4.0 μm to 12.0 μm.
Claim 4
Dependent Claim 22 words
A toner container as claimed in claim 1, wherein said toner has a volume mean particle size smaller than 9.0 μm inclusive.
Claim 5
Dependent Claim 52 words
A toner container as claimed in claim 3, less than 20%, inclusive, of said toner in terms of a number of particles have a particle size smaller than 4.0 μm inclusive while less than 3.0%, inclusive, of said toner in terms of weight have a particle size greater than 12.7 μm inclusive.
Claim 6
Dependent Claim 17 words
A toner container as claimed in claim 1, wherein the penetration is greater than 10.0 mm inclusive.
Claim 7
Dependent Claim 25 words
A toner container as claimed in claim 1, wherein the ratio of the packing density to the saturation bulk density is greater than 1.1 inclusive.
Claim 8
Dependent Claim 45 words
A toner container as claimed in claim 1, wherein said toner comprises single-ingredient type magnetic toner having a volume mean particle size of 5.0 μm to 9.0 μm, and wherein the ratio of the packing density to the saturation bulk density is greater than 1.125.
Claim 9
Dependent Claim 53 words
A toner container as claimed in claim 7, wherein less than 20%, inclusive, of said toner in terms of a number of particles have a particle size smaller than 4.0 μm inclusive while less than 3.0%, inclusive, of said toner in terms of weight have a particle size greater than 12.7 μm inclusive.
Claim 10
Dependent Claim 20 words
A toner container as claimed in claim 1, wherein said toner has a true specific gravity of 1.55 to 1.75.
Claim 11
Dependent Claim 22 words
A toner container as claimed in claim 1, wherein a rotatable member for loosening said toner is disposed in said toner container.
Claim 12
Dependent Claim 49 words
A toner container as claimed in claim 1, wherein said toner container is formed with a toner outlet for replenishing said toner, a toner inlet for packing said toner in said toner container, and one of an air suction port and a hole for inserting an air suction tube.
Claim 13
Independent Claim 165 words
A method of producing a toner container for replenishing toner to an image forming apparatus, comprising the steps of: inserting an air suction tube having a sucking portion at an end thereof into said toner container, which has a toner inlet for packing said toner and a hole for inserting said air suction tube, as far as a position close to a bottom of said toner container; introducing said toner into said toner container while blowing air into said toner container via said toner inlet, and sucking air out of said toner container via said air suction tube; and shifting a level of said sucking portion in accordance with an amount of said toner sequentially introduced into said toner container; wherein said toner is packed in said toner container with a ratio of a packing density to a saturation bulk density greater than 1.0, a mean penetration greater than 5.0 mm inclusive, and a standard deviation of penetration not exceeding one-fifth of said mean penetration.
Claim 14
Independent Claim 165 words
A method of producing a toner container for replenishing toner to an image forming apparatus, comprising the steps of: inserting an air suction tube having a sucking portion at an end thereof into said toner container, which has a toner inlet for packing said toner and a hole for inserting said air suction tube, as far as a position close to a bottom of said toner container; introducing said toner into said toner container while blowing air into said toner container via said toner inlet, and sucking air out of said toner container via said air suction tube; and shifting a level of said sucking portion in accordance with an amount of said toner sequentially introduced into said toner container; wherein said toner is packed in said toner container with a ratio of a packing density to a saturation bulk density greater than 1.0, a mean penetration greater than 5.0 mm inclusive, and a standard deviation of penetration not exceeding one-fifth of said mean penetration.
Claim 15
Independent Claim 130 words
A method of producing a toner container for replenishing toner to an image forming apparatus, comprising the steps of: inserting an air suction tube having a sucking portion at an end thereof into said toner container, which has a toner inlet for packing said toner and a hole for inserting said air suction tube, as far as a position close to a bottom of said toner container; introducing said toner into said toner container while blowing air into said toner container intermittently via said toner inlet at a rate of 30 cc/min to 200 cc/min, and sucking air out of said toner container via said air suction tube; and shifting a level of said sucking portion in accordance with an amount of said toner sequentially introduced into said toner container.
Claim 16
Independent Claim 130 words
A method of producing a toner container for replenishing toner to an image forming apparatus, comprising the steps of: inserting an air suction tube having a sucking portion at an end thereof into said toner container, which has a toner inlet for packing said toner and a hole for inserting said air suction tube, as far as a position close to a bottom of said toner container; introducing said toner into said toner container while blowing air into said toner container intermittently via said toner inlet at a rate of 30 cc/min to 200 cc/min, and sucking air out of said toner container via said air suction tube; and shifting a level of said sucking portion in accordance with an amount of said toner sequentially introduced into said toner container.
Claim 17
Dependent Claim 65 words
An electrophotographic image forming apparatus operable with toner replenishing means in a form of a toner container packed with toner, wherein said toner is packed in said toner container with a ratio of a packing density to a saturation bulk density greater than 1.0, a mean penetration greater than 5.0 mm inclusive, and a standard deviation of penetration not exceeding one-fifth of said mean penetration.
Claim 18
Dependent Claim 65 words
An electrophotographic image forming apparatus operable with toner replenishing means in a form of a toner container packed with toner, wherein said toner is packed in said toner container with a ratio of a packing density to a saturation bulk density greater than 1.0, a mean penetration greater than 5.0 mm inclusive, and a standard deviation of penetration not exceeding one-fifth of said mean penetration.
Claim 19
Dependent Claim 62 words
An electrophotographic image forming method using a toner container packed with toner and mounted to a developing unit, wherein said method includes packing said toner container with a ratio of a packing density to a saturation bulk density greater than 1.0, a mean penetration greater than 5.0 mm inclusive, and a standard deviation of penetration not exceeding one-fifth of said mean penetration.
Claim 20
Dependent Claim 62 words
An electrophotographic image forming method using a toner container packed with toner and mounted to a developing unit, wherein said method includes packing said toner container with a ratio of a packing density to a saturation bulk density greater than 1.0, a mean penetration greater than 5.0 mm inclusive, and a standard deviation of penetration not exceeding one-fifth of said mean penetration.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-04-13 2001-10-13 2002-04-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-04-13 2005-10-13 2006-04-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-04-13 2009-10-13 2010-04-14 $7700.00 Window Closed / Lapsed

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