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US5733286A Expired / Lapsed US ⏱️ 0.0 years remaining

Rod securing polyaxial locking screw and coupling element assembly

Assignee: K2M Inc
•
Filing: 1997-02-12
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Granted: 1998-03-31
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Expires: 2017-02-12
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Abstract

Abstract A polyaxial orthopedic device for use with rod implant apparatus includes a screw having a bowl-shaped head and a coupling element. The coupling element has a rod receiving channel and an axial bore into which the head of the screw may be inserted. The interior surface of the bore is inwardly curvate at the lower end thereof to form a socket for polyaxially retaining the curvate head of the screw. In an initial position the screw head remains polyaxially free with respect to the coupling element. There is also a hemispherical insert which is seated on the top of the screw head, permitting it to rotate, but which may be compressed onto the head to permit the head of the screw to be locked in the bore. The rod is inserted into the channel and a top locking nut or set screw locks presses down on the rod and hemispherical insert to secure the assembly completely.

Inventors

  • 👤 Joseph P. Errico
  • 👤 Thomas J. Errico
  • 👤 James D. Ralph

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 18:03
CPC Classifications
A; A61; A61B; A61B17/00; A61B17/56; A61B17/58; A61B17/68; A61B17/70; A61B17/7001; A61B17/7035; A61B17/7037; A61B17/7032

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 226 words
A polyaxial screw and coupling element assembly for use with orthopedic rod implantation apparatus, comprising: a screw having a curvate head, said head including a concave spherical recess and a convex spherical undersurface; a coupling element including a rod receiving channel, a threaded portion, and an axial bore having an inwardly spherically curvate surface lower end, said inwardly curvate surface defining a socket wherein said undersurface of said head of said screw may nest such that the screw and head may polyaxial rotate relative to one another; a hemispherical insert positioned in the bore of said coupling element and seated in the concave spherical recess in the head of the screw, such that said hemispherical insert remains rotationally stable relative to the coupling element, but such that said insert may translate axially relative to said bore, while the screw is polyaxially rotated relative to the coupling element; and a locking means, mateable with said threaded portion of said coupling element, for locking a rod in said channel, said locking means further providing a downward translational force onto the hemispherical insert which in turn compresses into the concave recess in the head of the screw, which supplies the compressive locking force to securely crush lock the head in the bottom of the bore of the coupling element, whereby the assembly is securely prevented from further relative motion.
Claim 2
Dependent Claim 226 words
A polyaxial screw and coupling element assembly for use with orthopedic rod implantation apparatus, comprising: a screw having a curvate head, said head including a concave spherical recess and a convex spherical undersurface; a coupling element including a rod receiving channel, a threaded portion, and an axial bore having an inwardly spherically curvate surface lower end, said inwardly curvate surface defining a socket wherein said undersurface of said head of said screw may nest such that the screw and head may polyaxial rotate relative to one another; a hemispherical insert positioned in the bore of said coupling element and seated in the concave spherical recess in the head of the screw, such that said hemispherical insert remains rotationally stable relative to the coupling element, but such that said insert may translate axially relative to said bore, while the screw is polyaxially rotated relative to the coupling element; and a locking means, mateable with said threaded portion of said coupling element, for locking a rod in said channel, said locking means further providing a downward translational force onto the hemispherical insert which in turn compresses into the concave recess in the head of the screw, which supplies the compressive locking force to securely crush lock the head in the bottom of the bore of the coupling element, whereby the assembly is securely prevented from further relative motion.
Claim 3
Dependent Claim 20 words
The assembly as set forth in claim 1, wherein said threading is formed on an upper surface of said bore.
Claim 4
Dependent Claim 16 words
The assembly as set forth in claim 2, wherein the locking means comprises a set screw.
Claim 5
Dependent Claim 22 words
The assembly as set forth in claim 1, wherein said threading is formed on an upper exterior surface of said coupling element.
Claim 6
Dependent Claim 17 words
The assembly as set forth in claim 4, wherein said locking means comprises a top locking nut.
Claim 7
Dependent Claim 23 words
The assembly as set forth in claim 1, wherein said coupling element further includes means for retaining said hemispherical insert in said bore.
Claim 8
Dependent Claim 19 words
The assembly as set forth in claim 6, wherein said retaining means comprises at least one inwardly directed flanges.
Claim 9
Dependent Claim 30 words
The assembly as set forth in claim 6, wherein said bore of said coupling element includes an annular recess formed therein, and said retaining means comprises an expandable retaining ring.
Claim 10
Dependent Claim 231 words
An orthopedic rod implantation apparatus, comprising: at least one elongate rod; at least one polyaxial screw and coupling element including a screw having a curvate head, said head including a concave spherical recess and a convex spherical undersurface, a coupling element including a rod receiving channel, a threaded portion, and an axial bore having an inwardly spherically curvate surface lower end, said inwardly curvate surface defining a socket wherein said undersurface of said head of said screw may nest such that the screw and head may polyaxial rotate relative to one another, a hemispherical insert positioned in the bore of said coupling element and seated in the concave spherical recess in the head of the screw, such that said hemispherical insert remains rotationally stable relative to the coupling element, but such that said insert may translate axially relative to said bore, while the screw is polyaxially rotated relative to the coupling element, and a locking means, mateable with said threaded portion of said coupling element, for locking the rod in said channel, said locking means further providing a downward translational force onto the hemispherical insert which in turn compresses into the concave recess in the head of the screw, which supplies the compressive locking force to securely crush lock the head in the bottom of the bore of the coupling element, whereby the assembly is securely prevented from further relative motion.
Claim 11
Dependent Claim 231 words
An orthopedic rod implantation apparatus, comprising: at least one elongate rod; at least one polyaxial screw and coupling element including a screw having a curvate head, said head including a concave spherical recess and a convex spherical undersurface, a coupling element including a rod receiving channel, a threaded portion, and an axial bore having an inwardly spherically curvate surface lower end, said inwardly curvate surface defining a socket wherein said undersurface of said head of said screw may nest such that the screw and head may polyaxial rotate relative to one another, a hemispherical insert positioned in the bore of said coupling element and seated in the concave spherical recess in the head of the screw, such that said hemispherical insert remains rotationally stable relative to the coupling element, but such that said insert may translate axially relative to said bore, while the screw is polyaxially rotated relative to the coupling element, and a locking means, mateable with said threaded portion of said coupling element, for locking the rod in said channel, said locking means further providing a downward translational force onto the hemispherical insert which in turn compresses into the concave recess in the head of the screw, which supplies the compressive locking force to securely crush lock the head in the bottom of the bore of the coupling element, whereby the assembly is securely prevented from further relative motion.
Claim 12
Dependent Claim 20 words
The assembly as set forth in claim 9, wherein said threading is formed on an upper surface of said bore.
Claim 13
Dependent Claim 16 words
The assembly as set forth in claim 10, wherein the locking means comprises a set screw.
Claim 14
Dependent Claim 22 words
The assembly as set forth in claim 9, wherein said threading is formed on an upper exterior surface of said coupling element.
Claim 15
Dependent Claim 17 words
The assembly as set forth in claim 12, wherein said locking means comprises a top locking nut.
Claim 16
Dependent Claim 23 words
The assembly as set forth in claim 13, wherein said coupling element further includes means for retaining said hemispherical insert in said bore.
Claim 17
Dependent Claim 19 words
The assembly as set forth in claim 14, wherein said retaining means comprises at least one inwardly directed flanges.
Claim 18
Dependent Claim 30 words
The assembly as set forth in claim 14, wherein said bore of said coupling element includes an annular recess formed therein, and said retaining means comprises an expandable retaining ring.

References Cited (Backward Citations)

US4946458A Cited
US5207678A Cited
US5474555A Cited
US5443467A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-03-30 2001-09-29 2002-03-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-03-30 2005-09-29 2006-03-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-03-30 2009-09-29 2010-03-31 $7700.00 Window Closed / Lapsed

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