Position assurance electrical connector

Claim 2

A connector for electrically mating a first conductor to a second conductor comprising: a first terminal for electrical connection with the first conductor; a first connector body for mounting the first terminal, the first connector body having a lock ramp; a second terminal for electrical connection with a second conductor; a second connector body for mounting the second terminal, the second connector body having a base portion with a flexible lock arm, the lock arm having a slot to receive the lock ramp of the first connector body to secure the first and second connector bodies together upon relative movement of the first and second connector bodies toward one another; a connector assurance clip slidably mounted on the second connector body with a pusher block and a target, the connector assurance clip being slidably mounted on the second connector body adjacent the lock arm, the connector assurance clip having a first detented position with respect to the second connector body securing the connector assurance clip with the second connector body with the pusher block of the connector assurance clip being positioned within the slot of the lock arm, and wherein a force applied to the target of the connector assurance clip can move the connector assurance clip to a second detented position with respect to the second connector body, and wherein the connector assurance clip cannot be moved from the first detented position to the second detented position without the lock ramp of the first connector body moving the pusher block of the connector assurance clip from the lock arm slot; and the assurance clip in the second detented position having a section on an opposite side of the lock arm than the pusher block to prevent pivotal movement of the lock arm.

Claim 3

A connector as described in claim 1 wherein the slot in the lock arm has a rear end and the clip has a stop member that engages the rear end to deter removal of the connector assurance clip from the second connector body.

Claim 4

A connector as described in claim 1 wherein the target is a thumb tab.

Claim 5

A connector for electrically mating a first conductor to a second conductor comprising: a first terminal for electrical connection with the first conductor; a first connector body for mounting the first terminal, the first connector body having a lock ramp; a second terminal for electrical connection with a second conductor; a second terminal for electrical connection with a second conductor; a second connector body for mounting the second terminal, the second connector body having a base portion with a flexible lock arm, the lock arm having a slot to receive the lock ramp of the first connector body to secure the first and second connector bodies together upon relative movement of the first and second connector bodies toward one another; a connector assurance clip slidably mounted on the second connector body with a pusher block and a target, the connector assurance clip being slidably mounted on the second connector body adjacent the lock arm, the connector assurance clip having a first detented position with respect to the second connector body securing the connector assurance clip with the second connector body with the pusher block of the connector assurance clip being positioned within the slot of the lock arm, and wherein a force applied to the target of the connector assurance clip can move the connector assurance clip to a second detented position with respect to the second connector body, and wherein the connector assurance clip cannot be moved from the first detented position to the second detented position without the lock ramp of the first connector body moving the pusher block of the connector assurance clip from the lock arm slot; a connector wherein the assurance clip in the second detented position has a second on an opposite side of the lock arm than the pusher block to prevent pivotal movement of the lock arm; and the second connector body having walls generally adjacent the connector assurance clip, the walls having sequentially located windows and the connector assurance clip having at least one lock ramp to establish the detented positions with respect to the second connector body.

Claim 6

A connector for electrically mating a first conductor to a second conductor comprising: a first terminal for electrical connection with the first conductor; a first connector body for mounting the first terminal, the first connector body having a lock ramp; a second terminal for electrical connection with a second conductor; a second terminal for electrical connection with a second conductor; a second connector body for mounting the second terminal, the second connector body having a base portion with a flexible lock arm, the lock arm having a slot to receive the lock ramp of the first connector body to secure the first and second connector bodies together upon relative movement of the first and second connector bodies toward one another; a connector assurance clip slidably mounted on the second connector body with a pusher block and a target, the connector assurance clip being slidably mounted on the second connector body adjacent the lock arm, the connector assurance clip having a first detented position with respect to the second connector body securing the connector assurance clip with the second connector body with the pusher block of the connector assurance clip being positioned within the slot of the lock arm, and wherein a force applied to the target of the connector assurance clip can move the connector assurance clip to a second detented position with respect to the second connector body, and wherein the connector assurance clip cannot be moved from the first detented position to the second detented position without the lock ramp of the first connector body moving the pusher block of the connector assurance clip from the lock arm slot; a connector wherein the assurance clip in the second detented position has a second on an opposite side of the lock arm than the pusher block to prevent pivotal movement of the lock arm; and the second connector body having walls generally adjacent the connector assurance clip, the walls having sequentially located windows and the connector assurance clip having at least one lock ramp to establish the detented positions with respect to the second connector body.

Claim 7

A connector as described in claim 4 wherein the connector assurance clip has two side rails joined by at least one cross rail wherein there is a lock ramp on each side rail.

Claim 8

A connector as described in claim 5 wherein the slot in the lock arm has a first smaller width and a second larger width and the pusher block is sized to have a width between the two and wherein the pusher block is inclined into the slot allowing the pusher block to push the second connector body towards the first connector body if proper connection between the first and second connector bodies has not been achieved.

Claim 9

A connector for electrically mating a first conductor to a second conductor comprising: a first terminal for electrical connection with the first conductor; a first connector body for mounting the first terminal, the first connector body having a lock ramp; a second terminal for electrical connection with a second conductor; a second connector body for mounting the second terminal, the second connector body having a base portion with a flexible lock arm, the lock arm having a slot to receive the lock ramp of the first connector body to secure the first and second connector bodies together upon relative movement of the first and second connector bodies toward one another; a connector assurance clip slidably mounted on the second connector body with a pusher block and a target, the connector assurance clip being slidably mounted on the second connector body adjacent the lock arm, the connector assurance clip having a first detented position with respect to the second connector body securing the connector assurance clip with the second connector body with the pusher block of the connector assurance clip being positioned within the slot of the lock arm, and wherein a force applied to the target of the connector assurance clip can move the connector assurance clip to a second detented position with respect to the second connector body, and wherein the connector assurance clip cannot be moved from the first detented position to the second detented position without the lock ramp of the first connector body moving the pusher block of the connector assurance clip from the lock arm slot; a connector wherein the assurance clip in the second detented position has a second on an opposite side of the lock arm than the pusher block to prevent pivotal movement of the lock arm; the slot in the lock arm having a first smaller width and a second larger width and the pusher block being sized to have a width between the two and the pusher block being inclined into the slot allowing the pusher block to push the second connector body towards the first connector body if proper connection between the first and second connector bodies has not been achieved.

Claim 10

A connector for electrically mating a first conductor to a second conductor comprising: a first terminal for electrical connection with the first conductor; a first connector body for mounting the first terminal, the first connector body having a lock ramp; a second terminal for electrical connection with a second conductor; a second connector body for mounting the second terminal, the second connector body having a base portion with a flexible lock arm, the lock arm having a slot to receive the lock ramp of the first connector body to secure the first and second connector bodies together upon relative movement of the first and second connector bodies toward one another; a connector assurance clip slidably mounted on the second connector body with a pusher block and a target, the connector assurance clip being slidably mounted on the second connector body adjacent the lock arm, the connector assurance clip having a first detented position with respect to the second connector body securing the connector assurance clip with the second connector body with the pusher block of the connector assurance clip being positioned within the slot of the lock arm, and wherein a force applied to the target of the connector assurance clip can move the connector assurance clip to a second detented position with respect to the second connector body, and wherein the connector assurance clip cannot be moved from the first detented position to the second detented position without the lock ramp of the first connector body moving the pusher block of the connector assurance clip from the lock arm slot; a connector wherein the assurance clip in the second detented position has a second on an opposite side of the lock arm than the pusher block to prevent pivotal movement of the lock arm; the slot in the lock arm having a first smaller width and a second larger width and the pusher block being sized to have a width between the two and the pusher block being inclined into the slot allowing the pusher block to push the second connector body towards the first connector body if proper connection between the first and second connector bodies has not been achieved.