Optical connector with immovable ferrule

Claim 2

A connector for terminating an optical fiber comprising: a one-piece molded plastic housing having an exterior latch for securing the housing to an associated receptacle, the latch comprising a cantilever having its fixed end positioned toward a front end of the housing, the housing including an axial bore for receiving an end portion of the optical fiber into its interior, the bore extending longitudinally from a back end of the housing toward a midpoint thereof; and a ferrule having an axial passageway for receiving the end portion of the optical fiber, the ferrule extending longitudinally from the midpoint of the housing toward a front end thereof and being positioned within the housing such that the bore and the passageway communicate with each other, said ferrule being immovably attached to the housing.

Claim 3

The connector of claim 1 wherein the ferrule is insert-molded into the plastic housing.

Claim 4

The connector of claim 2 wherein the ferrule is cylindrical in shape.

Claim 5

The connector of claim 3 wherein the cylindrical ferrule is made from zirconia.

Claim 6

The connector of claim 3 wherein the cylindrical ferrule comprises a drawn glass tube.

Claim 7

The connector of claim 3 wherein the cylindrical ferrule has an outer diameter of about 1.25 millimeters.

Claim 8

The connector of claim 1 wherein the ferrule is formed as an integral part of the molded plastic housing.

Claim 9

The connector of claim 1 wherein the housing further includes a key that prevents it from being inserted into a receptacle which does not include a mating keyway.

Claim 10

The connector of claim 1 further including a bend-limiting boot surrounding the back end of the housing.

Claim 11

In combination, an optical cable and a connector, the optical cable comprising an optical fiber enclosed within a plastic buffer material; and the connector comprising (i) a one-piece molded plastic housing having an exterior latch for securing the housing to an associated receptacle, the latch comprising a cantilever beam having its fixed end positioned toward a front end of the housing, the housing including a first passageway for receiving an end portion of the optical fiber into its interior, the first passageway extending longitudinally from a back end of the housing toward a midpoint thereof; and (ii) a fiber-holding structure having a second passageway for receiving the end portion of the optical fiber, the fiber-holding structure extending longitudinally from the midpoint of the housing toward a front end thereof and being positioned within the housing such that the first and second passageways communicate with each other, said fiber-holding structure being immovably attached to the housing.

Claim 12

In combination, an optical cable and a connector, the optical cable comprising an optical fiber enclosed within a plastic buffer material; and the connector comprising (i) a one-piece molded plastic housing having an exterior latch for securing the housing to an associated receptacle, the latch comprising a cantilever beam having its fixed end positioned toward a front end of the housing, the housing including a first passageway for receiving an end portion of the optical fiber into its interior, the first passageway extending longitudinally from a back end of the housing toward a midpoint thereof; and (ii) a fiber-holding structure having a second passageway for receiving the end portion of the optical fiber, the fiber-holding structure extending longitudinally from the midpoint of the housing toward a front end thereof and being positioned within the housing such that the first and second passageways communicate with each other, said fiber-holding structure being immovably attached to the housing.

Claim 13

The combination of claim 10 further including a flexible boot having a longitudinal passageway which surrounds the optical cable, a front portion of the flexible boot surrounding the back end of the housing, said boot being adapted to limit the minimum bending radius of the optical cable in the region where it joins the connector.

Claim 14

An optical interconnection between first and second optical connectors, each having a longitudinal axis and a front end, the front ends of said optical connectors being joined end to end within an adapter, the first optical connector comprising a one-piece molded housing having a latch member on an outside surface thereof for securing it to an input side of the adapter, and a ferrule which is immovably attached to the housing, the latch member comprising a cantilever having its fixed end positioned toward a front end of the housing, said housing including an opening in its back end for receiving an optical fiber and an opening in its front end for enabling the immovable ferrule to protrude therethrough; the second optical connector comprising a housing having a latch member on an outside surface thereof for securing it to an output side of the adapter, and a spring-loaded ferrule which is movably held within the housing, the latch member comprising a cantilever having its fixed end positioned toward the front end of the housing, said housing including an opening in its back end for receiving an optical fiber, and said housing including an opening in its front end for enabling the movable ferrule to protrude therethrough; and the adapter including a pair of jack receptacles that are joined together back to back, each jack receptacle having a generally rectangular cavity for receiving an optical connector in its from end, each cavity having a latch-retaining ledge for interlocking with a latch member, and each cavity having a generally circular opening in a back end thereof for enabling a ferrule to exit the cavity.

Claim 15

An optical interconnection between first and second optical connectors, each having a longitudinal axis and a front end, the front ends of said optical connectors being joined end to end within an adapter, the first optical connector comprising a one-piece molded housing having a latch member on an outside surface thereof for securing it to an input side of the adapter, and a ferrule which is immovably attached to the housing, the latch member comprising a cantilever having its fixed end positioned toward a front end of the housing, said housing including an opening in its back end for receiving an optical fiber and an opening in its front end for enabling the immovable ferrule to protrude therethrough; the second optical connector comprising a housing having a latch member on an outside surface thereof for securing it to an output side of the adapter, and a spring-loaded ferrule which is movably held within the housing, the latch member comprising a cantilever having its fixed end positioned toward the front end of the housing, said housing including an opening in its back end for receiving an optical fiber, and said housing including an opening in its front end for enabling the movable ferrule to protrude therethrough; and the adapter including a pair of jack receptacles that are joined together back to back, each jack receptacle having a generally rectangular cavity for receiving an optical connector in its from end, each cavity having a latch-retaining ledge for interlocking with a latch member, and each cavity having a generally circular opening in a back end thereof for enabling a ferrule to exit the cavity.

Claim 16

The optical interconnection of claim 12 wherein the adapter further includes an alignment sleeve for holding the ferrules of the first and second optical connectors in axial alignment, said alignment sleeve being captured between the pair of jack receptacles and extending into said circular openings at the back ends of their cavities.

Claim 17

The optical interconnection of claim 12 wherein the housing of the first optical connector is a molded plastic part, and wherein the ferrule of the first optical connector is insert-molded into the housing.

Claim 18

The optical interconnection of claim 12 wherein the housing and the ferrule of the first optical connector comprise a one-piece molded plastic part.

Claim 19

Optical apparatus molded from a thermoplastic material as a one-piece unit, said apparatus having a longitudinal axis that extends between front and back ends thereof and comprising: a generally rectangular solid body member having a cantilever latch on an outside surface thereof with its fixed end positioned toward the front end of the apparatus, the body including a bore for receiving an end portion of an optical fiber, said bore extending from a midpoint of the body toward the back end of the apparatus and having a central axis that is collinear with the longitudinal axis of the apparatus; and a fiber-holding member protruding from the body, said fiber-holding member extending from the midpoint of the body toward the from end of the apparatus and having a central axis that is collinear with the longitudinal axis of the apparatus, said fiber-holding member being immovably attached to the body.

Claim 20

Optical apparatus molded from a thermoplastic material as a one-piece unit, said apparatus having a longitudinal axis that extends between front and back ends thereof and comprising: a generally rectangular solid body member having a cantilever latch on an outside surface thereof with its fixed end positioned toward the front end of the apparatus, the body including a bore for receiving an end portion of an optical fiber, said bore extending from a midpoint of the body toward the back end of the apparatus and having a central axis that is collinear with the longitudinal axis of the apparatus; and a fiber-holding member protruding from the body, said fiber-holding member extending from the midpoint of the body toward the from end of the apparatus and having a central axis that is collinear with the longitudinal axis of the apparatus, said fiber-holding member being immovably attached to the body.

Claim 21

The optical apparatus of claim 16 wherein the thermoplastic material comprises polycarbonate.

Claim 22

The optical apparatus of claim 16 further including a bend-limiting boot surrounding the back end of the body member.

Claim 23

The optical apparatus of claim 16 wherein the fiber-holding member is cylindrical and has an outer diameter of about 1.25 millimeters.

Claim 24

The optical apparatus of claim 16 wherein the body member further includes a key which prevents it from being inserted into a receptacle that does not include a mating keyway.