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US5718653A Expired / Lapsed US ⏱️ 0.0 years remaining

Differential assembly for transfer cases and vehicle drivelines

Assignee: BorgWarner Inc
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Filing: 1996-03-15
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Granted: 1998-02-17
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Expires: 2016-03-15
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Abstract

Abstract A differential assembly for a transfer case or other motor vehicle application comprehends a pair of side gears which flank a centrally disposed spider driven by an input member and having a plurality of spokes or shafts and bevel pinion gears disposed thereon. An annular member retains the bevel gears on the spider. In a first embodiment, the annular member is retained on the spider by cooperating elongate slots in the member which receive the shafts of the spider and a snap ring which extends about the circumference of the annular member. In an alternate embodiment, the pinion gears include projecting spherical surfaces which are complementary to and seat within spherical recesses on the inner surface of the annular member.

Inventors

  • 👤 Dan J. Showalter

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 06:34
CPC Classifications
F; F16; F16H; F16H48/00; F16H48/06; F16H48/08; B; B60; B60K; B60K17/00; B60K17/34; B60K17/344; B60K17/346; B60K17/3467; B60K23/00; B60K23/08; B60K23/0808; F16D; F16D27/00; F16D27/10; F16D27/108; F16D27/112; F16D27/115; F16H63/00; F16H63/02; F16H63/30; F16H63/304; F16D27/004; F16H2048/082; F16H2063/3056; F16H48/38; F16H48/40; F16H48/42; F16H63/08; F16H63/16; F16H63/18

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 96 words
A differential assembly for a vehicle driveline comprising, in combination, a spider having a central body portion and a plurality of spokes extending radially from said body portion, a plurality of bevel gears, one of said plurality of bevel gears disposed on a respective of one of said plurality of spokes, an annular retainer having a plurality of elongate openings for receiving said spokes and an internal surface including a chordal surface adjacent each of said openings, and a pair of side bevel gears, each of said side bevel gears engaging said plurality of bevel gears.
Claim 2
Dependent Claim 96 words
A differential assembly for a vehicle driveline comprising, in combination, a spider having a central body portion and a plurality of spokes extending radially from said body portion, a plurality of bevel gears, one of said plurality of bevel gears disposed on a respective of one of said plurality of spokes, an annular retainer having a plurality of elongate openings for receiving said spokes and an internal surface including a chordal surface adjacent each of said openings, and a pair of side bevel gears, each of said side bevel gears engaging said plurality of bevel gears.
Claim 3
Dependent Claim 47 words
The differential assembly of claim 1 wherein said annular retainer defines an edge and said openings are elongate slots extending to and defining a mouth at said edge, a circumferential groove in said annular retainer spaced from said edge and a retaining member disposed in said groove.
Claim 4
Dependent Claim 14 words
The differential assembly of claim 1 wherein said retaining member is a snap ring.
Claim 5
Dependent Claim 23 words
The differential assembly of claim 1 wherein said annular retainer defines an edge and said openings are elongate slots extending to said edge.
Claim 6
Dependent Claim 35 words
The differential assembly of claim 1 wherein said annular retainer defines an interior surface and said interior surface includes a chordal surface adjacent each of said openings and said chordal surface includes a spherical recess.
Claim 7
Dependent Claim 21 words
The differential assembly of claim 1 wherein said central body portion of said spider includes an aperture having teeth disposed therein.
Claim 8
Dependent Claim 130 words
A transfer case assembly for a vehicle driveline comprising, in combination, a speed reduction assembly having an input and a reduced speed output, a clutch for engaging either one of said input or said reduced speed output, a spider operably coupled to said clutch and having a central body portion and a plurality of spokes extending radially from said body portion, a plurality of bevel gears, one of said plurality of bevel gears disposed on a respective of one of said plurality of spokes, an annular member defining an interior surface and having a plurality of elongate openings for receiving said spokes, said interior surface including flat regions adjacent said openings, and a pair of side bevel gears, each of said side bevel gears engaging said plurality of bevel gears.
Claim 9
Dependent Claim 130 words
A transfer case assembly for a vehicle driveline comprising, in combination, a speed reduction assembly having an input and a reduced speed output, a clutch for engaging either one of said input or said reduced speed output, a spider operably coupled to said clutch and having a central body portion and a plurality of spokes extending radially from said body portion, a plurality of bevel gears, one of said plurality of bevel gears disposed on a respective of one of said plurality of spokes, an annular member defining an interior surface and having a plurality of elongate openings for receiving said spokes, said interior surface including flat regions adjacent said openings, and a pair of side bevel gears, each of said side bevel gears engaging said plurality of bevel gears.
Claim 10
Dependent Claim 47 words
The differential assembly of claim 7 wherein said annular member defines an edge and said openings are elongate slots extending to and defining a mouth at said edge, a circumferential groove in said annular retainer spaced from said edge and a retaining member disposed in said groove.
Claim 11
Dependent Claim 38 words
The transfer case assembly of claim 7 wherein said annular member includes an interior surface defining a spherical recess associated with each of said openings and said bevel gears include a spherical projection complementary to said spherical recess.
Claim 12
Dependent Claim 24 words
The transfer case assembly of claim 7 wherein said annular member defines an edge and said openings are elongate slots extending to said edge.
Claim 13
Dependent Claim 36 words
The transfer case assembly of claim 7 wherein said annular member defines an interior surface and said interior surface includes a chordal surface adjacent each of said openings and said chordal surface includes a spherical recess.
Claim 14
Dependent Claim 22 words
The transfer case assembly of claim 7 wherein said central body portion of said spider includes an aperture having teeth disposed therein.
Claim 15
Dependent Claim 120 words
A differential assembly comprising, in combination, an input member having a splined end, a spider having a central body portion defining a splined opening, said splined opening disposed on said splined end of said input member and a plurality of shafts extending radially from said body portion, a plurality of bevel gears, one of said plurality of bevel gears disposed on a respective of one of said plurality of shafts, an annular member having a plurality of elongate apertures for receiving said shafts, a first side bevel gear drivingly connected to a first output member, and a second side bevel gear drivingly connected to a second output member, each of said side bevel gears engaging said plurality of bevel gears.
Claim 16
Dependent Claim 120 words
A differential assembly comprising, in combination, an input member having a splined end, a spider having a central body portion defining a splined opening, said splined opening disposed on said splined end of said input member and a plurality of shafts extending radially from said body portion, a plurality of bevel gears, one of said plurality of bevel gears disposed on a respective of one of said plurality of shafts, an annular member having a plurality of elongate apertures for receiving said shafts, a first side bevel gear drivingly connected to a first output member, and a second side bevel gear drivingly connected to a second output member, each of said side bevel gears engaging said plurality of bevel gears.
Claim 17
Dependent Claim 47 words
The differential assembly of claim 13 wherein said annular member defines an edge and said apertures are elongate slots extending to and defining a mouth at said edge, a circumferential groove in said annular retainer spaced from said edge and a retaining member disposed in said groove.
Claim 18
Dependent Claim 37 words
The differential assembly of claim 13 wherein said annular member includes an interior surface defining a spherical recess associated with each of said apertures and said bevel gears include a spherical projection complementary to said spherical recess.
Claim 19
Dependent Claim 23 words
The differential assembly of claim 13 wherein said annular member defines an edge and said apertures are elongate slots extending to said edge.
Claim 20
Dependent Claim 35 words
The differential assembly of claim 13 wherein said annular member defines an interior surface and said interior surface includes a chordal surface adjacent each of said apertures and said chordal surface includes a spherical recess.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-02-16 2001-08-18 2002-02-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-02-16 2005-08-18 2006-02-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-02-16 2009-08-18 2010-02-17 $7700.00 Window Closed / Lapsed

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