Simplified linear recliner

Claim 2

A seat recliner mechanism for controllably adjusting the position of an angularly adjustable seatback relative to a seat member, said mechanism being responsive to actuation by a seat occupant, comprising: a recliner rod having a first end and a second end, said first end having a rack of teeth, said second end connectable to one of said seat member and seatback; a housing connectable to the other of said seat member and said seatback and configured to receive said first end of said recliner rod for linear movement relative thereto; a pawl having a toothed segment and first and second cam surfaces, said pawl supported from said housing for pivotable movement about a pivot point between a first position whereat said toothed segment of said pawl engages said rack of teeth of said recliner rod thereby preventing linear movement of said recliner rod relative to said housing and a second position wherein said toothed segment of said pawl is disengaged from said rack of teeth of said recliner rod whereby said rod is linearly moveable relative to said housing; an actuator shaft supported from said housing for rotation relative thereto; a cam plate fixed for rotation with said actuator shaft and having a camming tab arranged to engage one of said first and second cam surfaces on said pawl; a release operator fixed to said actuator shaft, said operator movable in a first direction for rotating said actuator shaft and said cam plate such that said camming tab engages said first cam surface on said pawl for forcibly moving said pawl from said first position to said second position; a biasing mechanism for normally biasing said cam plate such that said camming tab engages said second cam surface on said pawl such that said pawl is normally biased toward said first position.

Claim 3

The seat recliner mechanism of claim 1 further including a second biasing mechanism acting between said recliner rod and said housing for urging said seatback to an upright position when said pawl is in said second position.

Claim 4

The seat recliner mechanism of claim 1 wherein said first biasing mechanism is a spiral spring having a first end connected to said housing and a second end connected to said cam plate so as to normally urge said cam plate camming tab into contact with said second cam surface of said pawl.

Claim 5

The seat recliner mechanism of claim 1 further including motion limiting means for limiting the range of linear movement of said recliner rod relative to said housing thereby defining a corresponding range of angular movement of said seatback relative to said seat member.

Claim 6

The seat recliner mechanism of claim 4 wherein said motion limiting means includes a flat portion formed on said recliner rod at said first end and a stop plate cooperatively disposed within said housing, said flat portion defining a first stop shoulder face and a second stop shoulder, said stop plate having a first end and a second end, said first end of said stop plate abutting said first stop shoulder when said seatback is in its fully reclined position and said second end of said stop plate abutting said second stop shoulder when said seatback is in its fully upright position.

Claim 7

A seat recliner mechanism for controllably adjusting the position of an angularly adjustable seatback relative to a seat member, said mechanism being responsive to actuation by a seat occupant, comprising: a recliner rod having a first end and a second end, said first end having a length of teeth along its top surface, said second end connectable to one of said seat member and seatback; a housing connectable to the other of said seat member and said seatback and configured to receive a portion of said recliner rod for linear movement relative thereto; a pawl having a first camming surface, a second camming surface and a tooth, said pawl connected to said housing for pivotable movement about a pawl pivot point between a first position wherein said pawl tooth engages said length of teeth of said recliner rod thereby preventing linear movement of said recliner rod relative to said housing and a second position wherein said pawl tooth is disengaged from said length of teeth of said recliner rod whereby said recliner rod is linearly moveable relative to said housing; a camming member coupled to said housing for pivotable movement between a locking position wherein said camming member contacts said first camming surface of said pawl at a contact point thereby placing said pawl into said first position and a released position wherein said camming member cooperates with said second camming surface of said pawl to place said pawl into said second position; first biasing means associated with said camming member for urging said camming member into said locking position; and release means coupled to said camming member for moving said camming member from said locking position to said released position thereby moving said pawl into said second position to permit the seat occupant to adjust the reclining angle of said seatback relative to said seat member.

Claim 8

A seat recliner mechanism for controllably adjusting the position of an angularly adjustable seatback relative to a seat member, said mechanism being responsive to actuation by a seat occupant, comprising: a recliner rod having a first end and a second end, said first end having a length of teeth along its top surface, said second end connectable to one of said seat member and seatback; a housing connectable to the other of said seat member and said seatback and configured to receive a portion of said recliner rod for linear movement relative thereto; a pawl having a first camming surface, a second camming surface and a tooth, said pawl connected to said housing for pivotable movement about a pawl pivot point between a first position wherein said pawl tooth engages said length of teeth of said recliner rod thereby preventing linear movement of said recliner rod relative to said housing and a second position wherein said pawl tooth is disengaged from said length of teeth of said recliner rod whereby said recliner rod is linearly moveable relative to said housing; a camming member coupled to said housing for pivotable movement between a locking position wherein said camming member contacts said first camming surface of said pawl at a contact point thereby placing said pawl into said first position and a released position wherein said camming member cooperates with said second camming surface of said pawl to place said pawl into said second position; first biasing means associated with said camming member for urging said camming member into said locking position; and release means coupled to said camming member for moving said camming member from said locking position to said released position thereby moving said pawl into said second position to permit the seat occupant to adjust the reclining angle of said seatback relative to said seat member.

Claim 9

The seat recliner mechanism of claim 6 further comprising a splined actuating rod and wherein said camming member includes a splined aperture cooperative with said splined actuating rod such that said camming member is coupled for rotation with said splined actuating rod, said splined actuating rod having a longitudinal axis defining said pawl pivot point.

Claim 10

The seat recliner mechanism of claim 7 wherein said release means is coupled to said splined actuating rod.

Claim 11

The seat recliner mechanism of claim 8 wherein said release means includes a handle connected for rotation to said splined actuating rod.

Claim 12

The seat recliner mechanism of claim 6 further comprising motion limiting means for limiting the range of axial movement of said recliner rod relative to said housing so as to define a corresponding range of angular movement of said seatback relative to said seat member.

Claim 13

The seat recliner mechanism of claim 10 wherein said motion limiting means includes a flat portion formed on said recliner rod substantially opposite said length of teeth and a stop plate cooperatively disposed within said housing, said flat portion defining a first engagement face and a second engagement face, said stop plate having a first end and a second end, said first end of said stop plate abutting said first engagement face when said seatback is fully reclined, said second end of said stop plate abutting said second engagement face when said seatback is in its fully upright position.

Claim 14

A seat assembly comprising: a seat member; a seatback; pivot means for permitting pivotal movement of said seatback relative to said seat member between a reclined position and an upright position; a recliner rod having a first end and a second end, said first end having a length of teeth, said second end connectable to one of said seat member and seatback; a housing connectable to the other of said seat member and said seatback and configured to receive a portion of said recliner rod for linear movement relative thereto; a pawl having a tooth, said pawl connected to said housing for pivotable movement about a pawl pivot point between a first position wherein said pawl tooth engages said length of teeth of said recliner rod thereby preventing linear movement of said recliner rod relative to said housing and a second position wherein said pawl tooth is disengaged from said length of teeth of said recliner rod whereby said rod is linearly moveable relative to said housing; a camming member pivotably coupled to said housing by a splined actuating rod and moveable between a first position and a second position, said camming member cooperating with said pawl to move said pawl from and to said first position to and from said second position when said camming member is moved from and to said first position to and from said second position; first biasing means coupled to said housing and one of said pawl and said camming member for urging said pawl into said first position; releasing means coupled to said housing for rotating said pawl from said first position to said second position; and second biasing means associated with said recliner rod for urging said seatback into said upright position.

Claim 15

A seat assembly comprising: a seat member; a seatback; pivot means for permitting pivotal movement of said seatback relative to said seat member between a reclined position and an upright position; a recliner rod having a first end and a second end, said first end having a length of teeth, said second end connectable to one of said seat member and seatback; a housing connectable to the other of said seat member and said seatback and configured to receive a portion of said recliner rod for linear movement relative thereto; a pawl having a tooth, said pawl connected to said housing for pivotable movement about a pawl pivot point between a first position wherein said pawl tooth engages said length of teeth of said recliner rod thereby preventing linear movement of said recliner rod relative to said housing and a second position wherein said pawl tooth is disengaged from said length of teeth of said recliner rod whereby said rod is linearly moveable relative to said housing; a camming member pivotably coupled to said housing by a splined actuating rod and moveable between a first position and a second position, said camming member cooperating with said pawl to move said pawl from and to said first position to and from said second position when said camming member is moved from and to said first position to and from said second position; first biasing means coupled to said housing and one of said pawl and said camming member for urging said pawl into said first position; releasing means coupled to said housing for rotating said pawl from said first position to said second position; and second biasing means associated with said recliner rod for urging said seatback into said upright position.

Claim 16

The seat assembly of claim 12 wherein said pawl further includes a first camming surface and a second camming surface, said camming member cooperating with said first camming surface to urge said pawl into said first position when said camming member is urged into said first position, said camming member cooperating with said second camming surface to urge said pawl into said second position when said camming member is urged into said second position, and wherein said first biasing means is coupled to said camming member to urge said camming member into said first position.

Claim 17

In a seat assembly having a seatback pivotably connected to a seat member and a seat recliner mechanism for controlling the angular position of the seatback relative to the seat member, said seat recliner mechanism comprising: a master recliner mechanism including a recliner rod, housing, pawl, camming member and first biasing means, said recliner rod having a first end with a length of teeth and a second end connectable to one of said seat member and seatback, said housing connectable to the other of said seat member and said seatback and configured to receive a portion of said recliner rod for linear movement relative thereto, said pawl having a tooth and connected to said housing for pivotable movement about a pawl pivot point between a first position wherein said pawl tooth engages said length of teeth of said recliner rod thereby preventing linear movement of said recliner rod relative to said housing and a second position wherein said pawl tooth is disengaged from said length of teeth of said recliner rod whereby said rod is linearly moveable relative to said housing, said camming member pivotably coupled to said housing and moveable between a first position and a second position, said camming member cooperating with said pawl to move said pawl from and to said first position to and from said second position when said camming member is moved from and to said first position to and from said second position, said first biasing means coupled to said housing and one of said pawl and said camming member for urging said pawl into said first position; a slave recliner mechanism including a recliner rod, housing, pawl, camming member and first biasing means, said recliner rod having a first end with a length of teeth and a second end connectable to one of said seat member and seatback, said housing connectable to the other of said seat member and said seatback and configured to receive a portion of said recliner rod for linear movement relative thereto, said pawl having a tooth and connected to said housing for pivotable movement about a pawl pivot point between a first position wherein said pawl tooth engages said length of teeth of said recliner rod thereby preventing linear movement of said recliner rod relative to said housing and a second position wherein said pawl tooth is disengaged from said length of teeth of said recliner rod whereby said rod is linearly moveable relative to said housing, said camming member pivotably coupled to said housing and moveable between a first position and a second position, said camming member cooperating with said pawl to move said pawl from and to said first position to and from said second position when said camming member is moved from and to said first position to and from said second position, said first biasing means coupled to said housing and one of said pawl and said camming member for urging said pawl into said first position; releasing means interconnecting said master recliner mechanism and said slave recliner mechanism, said releasing means operable by a seat occupant for substantially simultaneously rotating said pawls of said master recliner mechanism and said slave recliner mechanism from said first positions to said second positions whereby the angular position of the seatback and the seat member is variable; and second biasing means associated with said recliner rod of at least one of said master recliner mechanism and slave recliner mechanism for urging said seatback into said upright position.

Claim 18

In a seat assembly having a seatback pivotably connected to a seat member and a seat recliner mechanism for controlling the angular position of the seatback relative to the seat member, said seat recliner mechanism comprising: a master recliner mechanism including a recliner rod, housing, pawl, camming member and first biasing means, said recliner rod having a first end with a length of teeth and a second end connectable to one of said seat member and seatback, said housing connectable to the other of said seat member and said seatback and configured to receive a portion of said recliner rod for linear movement relative thereto, said pawl having a tooth and connected to said housing for pivotable movement about a pawl pivot point between a first position wherein said pawl tooth engages said length of teeth of said recliner rod thereby preventing linear movement of said recliner rod relative to said housing and a second position wherein said pawl tooth is disengaged from said length of teeth of said recliner rod whereby said rod is linearly moveable relative to said housing, said camming member pivotably coupled to said housing and moveable between a first position and a second position, said camming member cooperating with said pawl to move said pawl from and to said first position to and from said second position when said camming member is moved from and to said first position to and from said second position, said first biasing means coupled to said housing and one of said pawl and said camming member for urging said pawl into said first position; a slave recliner mechanism including a recliner rod, housing, pawl, camming member and first biasing means, said recliner rod having a first end with a length of teeth and a second end connectable to one of said seat member and seatback, said housing connectable to the other of said seat member and said seatback and configured to receive a portion of said recliner rod for linear movement relative thereto, said pawl having a tooth and connected to said housing for pivotable movement about a pawl pivot point between a first position wherein said pawl tooth engages said length of teeth of said recliner rod thereby preventing linear movement of said recliner rod relative to said housing and a second position wherein said pawl tooth is disengaged from said length of teeth of said recliner rod whereby said rod is linearly moveable relative to said housing, said camming member pivotably coupled to said housing and moveable between a first position and a second position, said camming member cooperating with said pawl to move said pawl from and to said first position to and from said second position when said camming member is moved from and to said first position to and from said second position, said first biasing means coupled to said housing and one of said pawl and said camming member for urging said pawl into said first position; releasing means interconnecting said master recliner mechanism and said slave recliner mechanism, said releasing means operable by a seat occupant for substantially simultaneously rotating said pawls of said master recliner mechanism and said slave recliner mechanism from said first positions to said second positions whereby the angular position of the seatback and the seat member is variable; and second biasing means associated with said recliner rod of at least one of said master recliner mechanism and slave recliner mechanism for urging said seatback into said upright position.

Claim 19

The seat assembly of claim 14 wherein said camming member of said master recliner mechanism is coupled to said master mechanism housing by a splined actuating rod rotatable within said master mechanism housing, wherein said camming member of said slave recliner mechanism is coupled to said slave mechanism housing by a splined actuating rod rotatable within said slave mechanism housing, and wherein said release means include a release cable having a first end coupled to said splined actuating rod of said master recliner mechanism and a second end coupled to said splined actuating rod of said slave recliner mechanism whereby actuation of said release means rotates said master and slave camming members.