Hard facing material for rock bits

Claim 2

A rock bit comprising: a body; at least one cutting cone rotatably mounted to an end of the body, wherein the cone includes a gage surface at a heel portion of the cone; a number of teeth on the cone, wherein the teeth include gage row teeth located near a heel of each cone, wherein the gage surface of the cone and an outer end of the gage row teeth include a rock bit hard facing comprising: steel in the range of from 18 to 32 percent by weight; filler in the range of from 68 to 82 percent by weight, the filler comprising: at least 95 percent by weight single crystal monotungsten carbide particles; and a balance of deoxidizer; wherein the teeth include inner row teeth located near a center of the cone, and wherein the inner row teeth include a hard facing material comprising: steel in the range of from 18 to 32 percent by weight; and filler in the range of from 68 to 82 percent by weight, the filler comprising: from 20 to 35 percent by weight single crystal monotungsten carbide particles; from 65 to 80 percent by weight cemented tungsten carbide particles; and a balance deoxidizer.

Claim 3

A rock bit as recited in claim 1 wherein the single crystal monotungsten carbide particles of the hard facing material on the inner row teeth have a particle size primarily between 40 and 80 mesh.

Claim 4

A rock bit as recited in claim 1 wherein the single crystal monotungsten carbide particles and the cemented tungsten carbide particles of the hard facing material on the inner row teeth have an average particle size in the range of from 200 to 500 micrometers.

Claim 5

A rock bit as recited in claim 1 wherein the cemented tungsten carbide particles of the hard facing material on the inner row teeth have a particle size primarily between 20 and 30 mesh.

Claim 6

A rock bit as recited in claim 1 wherein the filler for forming the gage surface of the cone and an outer end of the gage row teeth comprises in the range of from 95 to 98 percent by weight single crystal monotungsten carbide particles.

Claim 7

A rock bit as recited in claim 1 wherein the single crystal monotungsten carbide particles of the hard facing material on the gage surface of the cone and an outer end of the gage row teeth have an average particle size in the range of from 30 to 70 micrometers.

Claim 8

A rock bit as recited in claim 1 wherein the single crystal monotungsten carbide particles of the hard facing material on the gage surface of the cone and an outer end of the gage row teeth have a particle size in the range of from 200 to 325 mesh.

Claim 9

A rock bit comprising: a body; at least one cutting cone rotatably mounted to an end of the body, wherein the cone includes a gage surface at a heel portion of the cone; a number of teeth on the cone, wherein the teeth include gage row teeth located near a heel of each cone and an inner row of teeth located near a center of the cone, wherein the gage surface of the cone and at least an outer end of the gage row teeth include a hard facing comprising a mixture of steel and filler, wherein the filler is free of both cemented tungsten carbide and crushed tungsten carbide and comprises single crystal monotungsten carbide particles and a balance of deoxidizer; wherein the inner row of teeth include a hard facing material comprising a mixture of steel and filler, wherein the filler comprises: steel in the range of from 18 to 32 percent by weight; and filler in the range of from 68 to 82 percent by weight, the filler comprising: from 20 to 35 percent by weight single crystal monotungsten carbide particles having a particle size primarily between 40 and 80 mesh; from 65 to 80 percent by weight cemented tungsten carbide particles; and a balance deoxidizer.

Claim 10

A rock bit comprising: a body; at least one cutting cone rotatably mounted to an end of the body, wherein the cone includes a gage surface at a heel portion of the cone; a number of teeth on the cone, wherein the teeth include gage row teeth located near a heel of each cone and an inner row of teeth located near a center of the cone, wherein the gage surface of the cone and at least an outer end of the gage row teeth include a hard facing comprising a mixture of steel and filler, wherein the filler is free of both cemented tungsten carbide and crushed tungsten carbide and comprises single crystal monotungsten carbide particles and a balance of deoxidizer; wherein the inner row of teeth include a hard facing material comprising a mixture of steel and filler, wherein the filler comprises: steel in the range of from 18 to 32 percent by weight; and filler in the range of from 68 to 82 percent by weight, the filler comprising: from 20 to 35 percent by weight single crystal monotungsten carbide particles having a particle size primarily between 40 and 80 mesh; from 65 to 80 percent by weight cemented tungsten carbide particles; and a balance deoxidizer.

Claim 11

A rock bit as recited in claim 8 wherein the cemented tungsen carbide particles have a particle size primarily between 20 and 30 mesh.

Claim 12

A rock bit as recited in claim 8 wherein the hard facing material for the gage surface of the cone and at least outer end of the gage row teeth comprises in the range of from 18 to 32 percent by weight of the steel, and in the range of from 68 to 82 percent by weight of the filler, the filler comprising in the range of from 95 to 98 percent by weight of the single crystal monotungsten carbide particles having a particle size primarily less than 200 mesh.

Claim 13

A rock bit comprising: a body; a cutting cone rotatably mounted to an end of the body, wherein the cone includes a gage surface at a heel portion of the cone; a number of teeth on the cone, wherein the teeth include gage row teeth located near a heel of each cone, wherein the gage surface of the cone and an outer end of the gage row teeth include a rock bit hard facing comprising a mixture of steel and filler, wherein the filler is free of both cemented tungsten carbide and east tungsten carbide and comprises single crystal monotungsten carbide particles and deoxidizer; wherein the teeth include inner row teeth located near a center of the cone and include a hard facing material comprising a mixture of steel and filler, wherein the filler comprises single crystal monotungsten carbide particles, cemented tungsten carbide particles, and a balance deoxidizer.

Claim 14

A rock bit comprising: a body; a cutting cone rotatably mounted to an end of the body, wherein the cone includes a gage surface at a heel portion of the cone; a number of teeth on the cone, wherein the teeth include gage row teeth located near a heel of each cone, wherein the gage surface of the cone and an outer end of the gage row teeth include a rock bit hard facing comprising a mixture of steel and filler, wherein the filler is free of both cemented tungsten carbide and east tungsten carbide and comprises single crystal monotungsten carbide particles and deoxidizer; wherein the teeth include inner row teeth located near a center of the cone and include a hard facing material comprising a mixture of steel and filler, wherein the filler comprises single crystal monotungsten carbide particles, cemented tungsten carbide particles, and a balance deoxidizer.

Claim 15

A rock bit comprising: a body; at least one cutting cone rotatably mounted to an end of the body, wherein the cone includes a gage surface at a heel portion of the cone; a number of teeth on the cone, wherein the teeth include gage row teeth located near a heel of each cone and an inner row of teeth located near a center of the cone, wherein the gage surface of the cone and at least an outer end of the gage row teeth include a hard facing comprising a mixture of steel and filler, wherein the filler is free of both cemented tungsten carbide and crushed tungsten carbide and comprises in the range of from 95 to 98 percent by weight single crystal monotungsten carbide particles and a balance deoxidizer; wherein the inner row of teeth include a hard facing material comprising a mixture of steel and filler, wherein the filler comprises a mixture of single crystal monotungsten carbide particles, cemented tungsten carbide particles, and a balance deoxidizer.

Claim 16

A rock bit comprising: a body; at least one cutting cone rotatably mounted to an end of the body, wherein the cone includes a gage surface at a heel portion of the cone; a number of teeth on the cone, wherein the teeth include gage row teeth located near a heel of each cone and an inner row of teeth located near a center of the cone, wherein the gage surface of the cone and at least an outer end of the gage row teeth include a hard facing comprising a mixture of steel and filler, wherein the filler is free of both cemented tungsten carbide and crushed tungsten carbide and comprises in the range of from 95 to 98 percent by weight single crystal monotungsten carbide particles and a balance deoxidizer; wherein the inner row of teeth include a hard facing material comprising a mixture of steel and filler, wherein the filler comprises a mixture of single crystal monotungsten carbide particles, cemented tungsten carbide particles, and a balance deoxidizer.

Claim 17

A rock bit as recited in claim 12 wherein the single crystal monotungsten carbide particles used for making the hard facing filler for the gage surface of the cone and the at least outer end of the gage row teeth have a particle size in the range of from 300 to 500 mesh.

Claim 18

A rock bit as recited in claim 12 wherein the hard facing material for the hard facing filler for the gage surface of the cone and the at least outer end of the gage row teeth comprise in the range of from 18 to 32 percent by weight of the steel, and in the range of from 68 to 82 percent by weight of the filler.