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US5708300A Expired / Lapsed US ⏱️ 0.0 years remaining

Semiconductor device having contoured package body profile

Assignee: Motorola Solutions Inc
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Filing: 1995-09-05
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Granted: 1998-01-13
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Expires: 2015-09-05
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Abstract

Abstract An overmolded semiconductor device (30, 50) has a contoured package body profile instead of a conventional flat package body surface for uniform filling during the molding process. A cross-section of the semiconductor device reveals a substantially uniform thickness of plastic (36 and 38) covering the carrier substrate (14) and overmolding the semiconductor die (12). Alternatively, a thicker layer of plastic (58) overmolds the semiconductor die (12') than the layer of plastic (56) covering the carrier substrate (14'). The contoured package body profile is designed to allow a uniform flow front progression of molding compound during the molding process to eliminate voids in the package body by providing the same resistive pressure to the molding compound flow front during filling.

Inventors

  • 👤 Alan H. Woosley
  • 👤 Everitt W. Mace

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 10:21
CPC Classifications
H; H10; H10W; H10W76/00; H10W76/10; H10W76/12; H10W74/00; H10W74/10; H10W74/111; H10W74/114; H10W70/00; H10W70/60; H10W76/17; H10W76/18; H10W72/00; H10W72/071; H10W72/075; H10W90/00; H10W90/701; H10W90/721; H10W90/724; H10W90/751; H10W90/754

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 117 words
A semiconductor device comprising: a semiconductor die mounted upon a surface of a carrier substrate and electrically connected thereto; and a plastic package body formed over the Surface of the carrier substrate and over the semiconductor die, the plastic package body being contoured such that the plastic package body has a first major surface overlying a portion of the carrier substrate on a first plane and a second major surface overlying the semiconductor die on a second plane, and such that in a cross-section of the semiconductor device, a thickness of the plastic package body above the surface of the carrier substrate is substantially equal to a thickness of the plastic package body above the semiconductor die.
Claim 2
Dependent Claim 117 words
A semiconductor device comprising: a semiconductor die mounted upon a surface of a carrier substrate and electrically connected thereto; and a plastic package body formed over the Surface of the carrier substrate and over the semiconductor die, the plastic package body being contoured such that the plastic package body has a first major surface overlying a portion of the carrier substrate on a first plane and a second major surface overlying the semiconductor die on a second plane, and such that in a cross-section of the semiconductor device, a thickness of the plastic package body above the surface of the carrier substrate is substantially equal to a thickness of the plastic package body above the semiconductor die.
Claim 3
Dependent Claim 16 words
The device of claim 1, wherein the semiconductor die is wire bonded to the carrier substrate.
Claim 4
Dependent Claim 19 words
The device of claim 1, wherein the plastic package body is composed of a polymeric epoxy-resin based molding compound.
Claim 5
Dependent Claim 31 words
The device of claim 1, wherein the plastic package body is further characterized as having a non-orthogonal portion of the plastic package body which connects said first and second major surfaces.
Claim 6
Dependent Claim 16 words
The device of claim 1, wherein the semiconductor die is flip-chip bonded to the carrier substrate.
Claim 7
Dependent Claim 46 words
The device of claim 1, wherein the semiconductor die is characterized as one selected from a group consisting of: a microcontroller unit (MCU), a microprocessor (MPU), a memory, a digital signal processor (DSP), a reduced instruction set chip (RISC), and an application specific integrated circuit (ASIC).
Claim 8
Dependent Claim 18 words
The device of claim 1 wherein said first and second major surfaces are substantially parallel to one another.
Claim 9
Dependent Claim 118 words
A semiconductor device comprising: a semiconductor die mounted upon a surface of a carrier substrate and electrically connected thereto; and a plastic package body formed over the surface of the carrier substrate and over the semiconductor die, the plastic package body being contoured such that the plastic package body has a first major surface overlying a portion of the carrier substrate on a first plane and a second major surface overlying the semiconductor die on a second plane, and such that in a cross-section of the semiconductor device, a first thickness of the plastic package body above the surface of the carrier substrate is less than a second thickness of the plastic package body above the semiconductor die.
Claim 10
Dependent Claim 118 words
A semiconductor device comprising: a semiconductor die mounted upon a surface of a carrier substrate and electrically connected thereto; and a plastic package body formed over the surface of the carrier substrate and over the semiconductor die, the plastic package body being contoured such that the plastic package body has a first major surface overlying a portion of the carrier substrate on a first plane and a second major surface overlying the semiconductor die on a second plane, and such that in a cross-section of the semiconductor device, a first thickness of the plastic package body above the surface of the carrier substrate is less than a second thickness of the plastic package body above the semiconductor die.
Claim 11
Dependent Claim 16 words
The device of claim 8, wherein the semiconductor die is wire bonded to the carrier substrate.
Claim 12
Dependent Claim 19 words
The device of claim 8, wherein the plastic package body is composed of a polymeric epoxy-resin based molding compound.
Claim 13
Dependent Claim 28 words
The device of claim 8, wherein the first thickness of the plastic package body is approximately 0.3 to 0.8 of the second thickness of the plastic package body.
Claim 14
Dependent Claim 16 words
The device of claim 8, wherein the semiconductor die is flip-chip bonded to the carrier substrate.
Claim 15
Dependent Claim 46 words
The device of claim 8, wherein the semiconductor die is characterized as one selected from a group consisting of: a microcontroller unit (MCU), a microprocessor (MPU), a memory, a digital signal processor (DSP), a reduced instruction set chip (RISC), and an application specific integrated circuit (ASIC).
Claim 16
Dependent Claim 18 words
The device of claim 8 wherein said first and second major surfaces are substantially parallel to one another.
Claim 17
Dependent Claim 26 words
The device of claim 8 wherein the plastic package body is further characterized as having a non-orthogonal portion which connects said first and second major surfaces.
Claim 18
Dependent Claim 62 words
A semiconductor device comprising: a semiconductor die mounted upon a surface of a carrier substrate and electrically coupled thereto; and a molded plastic package body overlying the surface of the carrier substrate and the semiconductor die, the plastic package body being contoured so as to have a substantially uniform thickness over the surface of the carrier substrate and over the semiconductor die.
Claim 19
Dependent Claim 62 words
A semiconductor device comprising: a semiconductor die mounted upon a surface of a carrier substrate and electrically coupled thereto; and a molded plastic package body overlying the surface of the carrier substrate and the semiconductor die, the plastic package body being contoured so as to have a substantially uniform thickness over the surface of the carrier substrate and over the semiconductor die.
Claim 20
Dependent Claim 25 words
The device of claim 16 wherein the plastic package body further has a stepped portion corresponding in location to an edge of the semiconductor die.
Claim 21
Dependent Claim 17 words
The device of claim 17 wherein the stepped portion of plastic package body has a non-orthogonal surface.

References Cited (Backward Citations)

US3978578A Cited
US5289039A Cited
US5191403A Cited
US5319522A Cited
US5355283A Cited
US5554887A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-01-12 2001-07-14 2002-01-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-01-12 2005-07-14 2006-01-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-01-12 2009-07-14 2010-01-13 $7700.00 Window Closed / Lapsed

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