US5685632A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Electrically conductive plastic light source
Assignee: Spectrum Brands Inc
•
Filing: 1995-05-31
•
Granted: 1997-11-11
•
Expires: 2015-05-31
Abstract
Abstract The disclosed invention relates to light sources such as battery-powered flashlights and lanterns. Tailcap, battery housing, or head assemblies for light sources are formed from electrically conductive plastic. Those assemblies, or the components of such assemblies, form electrically conductive elements in the electrical circuit of, and may impart shape and structural integrity to, the light source.
Inventors
- 👤 David R. Schaller
- 👤 Martin W. Wirt
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-09 17:56
CPC Classifications
F; F21; F21L; F21L4/00; F21L4/02; F21L4/022; F21L4/027; F21L2/00; F21V; F21V23/00; H; H01; H01M; H01M50/00; H01M50/10; H01M50/116; H01M50/121; H01M50/20; H01M50/204; H01M50/207; H01M50/213; H01M50/233; H01M50/24; H01M50/50; F21Y; F21Y2115/00; F21Y2115/10; H01M4/00; H01M4/02; H01M4/64; H01M4/66; Y; Y02; Y02E; Y02E60/00; Y02E60/10
Claims Analysis
Total Claims: 49
Claim 1
Independent Claim
131 words
A light source, comprising: (a) a battery housing assembly for containing at least one dry cell, the housing assembly having a first end and a second end; (b) a head assembly connected to the first end of the housing assembly and comprising a light emitter; (c) an electrical circuit for providing electrical current from the at least one dry cell to the light emitter, and (d) a switch assembly attached to the light source for selectively providing electrical current from the at least one dry cell to the light emitter, wherein at least one of the battery housing assembly, the head assembly, and the switch assembly comprises electrically conductive plastic which forms an electrically conductive element of the electrical circuit and which imparts structural integrity or shape to the light source.
Claim 2
Dependent Claim
131 words
A light source, comprising: (a) a battery housing assembly for containing at least one dry cell, the housing assembly having a first end and a second end; (b) a head assembly connected to the first end of the housing assembly and comprising a light emitter; (c) an electrical circuit for providing electrical current from the at least one dry cell to the light emitter, and (d) a switch assembly attached to the light source for selectively providing electrical current from the at least one dry cell to the light emitter, wherein at least one of the battery housing assembly, the head assembly, and the switch assembly comprises electrically conductive plastic which forms an electrically conductive element of the electrical circuit and which imparts structural integrity or shape to the light source.
Claim 3
Dependent Claim
20 words
The light source of claim 1, further comprising a tailcap connected to the second end of the battery housing assembly.
Claim 4
Dependent Claim
27 words
The light source of claim 2, wherein the tailcap comprises electrically conductive plastic and is an electrically conductive element of the electrical circuit of the light source.
Claim 5
Dependent Claim
14 words
The light source of claim 1, wherein the electrically conductive plastic is extrinsically conductive.
Claim 6
Dependent Claim
160 words
A light source, comprising: (a) a battery housing assembly for containing at least one dry cell, the housing assembly having a first end and a second end; (b) a head assembly connected to the first end of the housing assembly and comprising a light emitter; (c) an electrical circuit for providing electrical current from the at least one dry cell to the light emitter; and (d) a switch assembly attached to the light source for selectively providing electrical current from the at least one dry cell to the light emitter, wherein at least one of the battery housing assembly, the head assembly, and the switch assembly comprises electrically conductive plastic and forms an electrically conductive element of the electrical circuit and wherein the electrically conductive plastic is extrinsically conductive and comprises a constituent selected from the group consisting of electrically conductive fillers, electrically conductive fiber additives, cryptocryst formation materials, ionically conducting polychelates, ionically conducting ionomers, and ionically conducting quaternary compounds.
Claim 7
Dependent Claim
160 words
A light source, comprising: (a) a battery housing assembly for containing at least one dry cell, the housing assembly having a first end and a second end; (b) a head assembly connected to the first end of the housing assembly and comprising a light emitter; (c) an electrical circuit for providing electrical current from the at least one dry cell to the light emitter; and (d) a switch assembly attached to the light source for selectively providing electrical current from the at least one dry cell to the light emitter, wherein at least one of the battery housing assembly, the head assembly, and the switch assembly comprises electrically conductive plastic and forms an electrically conductive element of the electrical circuit and wherein the electrically conductive plastic is extrinsically conductive and comprises a constituent selected from the group consisting of electrically conductive fillers, electrically conductive fiber additives, cryptocryst formation materials, ionically conducting polychelates, ionically conducting ionomers, and ionically conducting quaternary compounds.
Claim 8
Dependent Claim
55 words
The light source of claim 5, wherein the electrically conductive plastic comprises a constituent selected from the group consisting of carbon black, graphite, metal coated flakes, nickel coated flakes, 8 micron diameter 304 stainless steel fibers, metal coated fibers, nickel coated fibers, cryptocryst formation materials, and ionically conducting polychelate materials having complexes with metal salts.
Claim 9
Dependent Claim
14 words
The light source of claim 1, wherein the electrically conductive plastic is intrinsically conductive.
Claim 10
Dependent Claim
154 words
A light source, comprising: (a) a battery housing assembly for containing at least one dry cell, the housing assembly having a first end and a second end; (b) a head assembly connected to the fist end of the housing assembly and comprising a light emitter; (c) an electrical circuit for providing electrical current from the at least one dry cell to the light emitter, and (d) a switch assembly attached to the light source for selectively providing electrical current from the at least one dry cell to the light emitter, wherein at least one of the battery housing assembly, the head assembly, and the switch assembly comprises electrically conductive plastic and forms an electrically conductive element of the electrical circuit and wherein the electrically conductive plastic is intrinsically conductive and comprises a constituent selected from the group consisting of charge transfer complex materials, ionic materials, conjugated materials, blended materials, doped polymers, and undoped polymers.
Claim 11
Dependent Claim
154 words
A light source, comprising: (a) a battery housing assembly for containing at least one dry cell, the housing assembly having a first end and a second end; (b) a head assembly connected to the fist end of the housing assembly and comprising a light emitter; (c) an electrical circuit for providing electrical current from the at least one dry cell to the light emitter, and (d) a switch assembly attached to the light source for selectively providing electrical current from the at least one dry cell to the light emitter, wherein at least one of the battery housing assembly, the head assembly, and the switch assembly comprises electrically conductive plastic and forms an electrically conductive element of the electrical circuit and wherein the electrically conductive plastic is intrinsically conductive and comprises a constituent selected from the group consisting of charge transfer complex materials, ionic materials, conjugated materials, blended materials, doped polymers, and undoped polymers.
Claim 12
Dependent Claim
27 words
The light source of claim 8, wherein the electrically conductive plastic comprises a constituent selected from the group consisting of Poly (4-hydroxystyrene) with (4-(hexyloxy)phenyl) (4-nitrophyenyl)), and polyacetylene.
Claim 13
Dependent Claim
22 words
The light source of claim 1, wherein the electrically conductive plastic comprises a mixture of extrinsically conductive plastic and intrinsically conductive plastic.
Claim 14
Dependent Claim
253 words
A light source, comprising: (a) a battery housing assembly for containing at least one dry cell, the housing assembly having a first end and a second end; (b) a head assembly connected to the first end of the housing assembly and comprising a light emitter; (c) an electrical circuit for providing electrical current from the at least one dry cell to the light emitter, and (d) a switch assembly attached to the light source for selectively providing electrical current from the at least one dry cell to the light emitter, wherein at least one of the battery housing assembly, the head assembly, and the switch assembly comprises electrically conductive plastic and forms an electrically conductive element of the electrical circuit and wherein the electrically conductive plastic comprises a constituent selected from the group consisting of hydrocarbon-based electrically conductive polymers, transpolyacetylene, carbon-filled PVC, markite plastics, tetracyanoquinodimethane (TCNQ) (CT salt), tetrathiafulvane (TTF) (CT salt), tetramethyltetraselafulvalene (TMTSF) (CT salt), Bis (ethylenedithiolo)tetrathiafulvalense (BEDT-TTF) (CT salt), Polythiazyl (inherent/doped), polythiophene (inherent/doped), polyacetylene (doped), polyaniline (doped), poly-p-phenylene (inherent/doped), poly-p-phenylene vinylene (doped), poly-p-phenylene sulfide (doped), poly (benzene) (doped), poly (anthracene) (doped), poly (napthalene) (doped), polytrimethylsilylacetylene (PTMSA) (inherent/doped), poly (1,6 heptadiene) (inherent), polyethylene succinate (doped), polyethylene oxide (doped), polypropylene oxide (doped), polyvinyl acetate (doped), polyphtalonitrile (inherent/doped), poly-n-propylaziridine (doped), polythiazyl (inherent), phthalocyanine/kevlar (doped), phthalonitride, naphthalocyanine/fluoroaluminum (doped), naphthalocyanine/fluorogallium (doped), poly (phenylene-vinylene) (doped), polycarbozole, polyphosphazines (inherent/doped), carboranylmethyl-substituted phosphazines (inherent/doped), polyalkyl carbozoyl (doped), polyquinoline, polyacene quinone (inherent), polybismethylene hydroquinone (doped), polypyridyl methylquinoline (inherent/doped), poly-n-propylaziridine (doped), polypyrroles (doped/ion implant), polyphosphazines (inherent), and polydimethyl phenylene oxide (doped/ion implant).
Claim 15
Dependent Claim
253 words
A light source, comprising: (a) a battery housing assembly for containing at least one dry cell, the housing assembly having a first end and a second end; (b) a head assembly connected to the first end of the housing assembly and comprising a light emitter; (c) an electrical circuit for providing electrical current from the at least one dry cell to the light emitter, and (d) a switch assembly attached to the light source for selectively providing electrical current from the at least one dry cell to the light emitter, wherein at least one of the battery housing assembly, the head assembly, and the switch assembly comprises electrically conductive plastic and forms an electrically conductive element of the electrical circuit and wherein the electrically conductive plastic comprises a constituent selected from the group consisting of hydrocarbon-based electrically conductive polymers, transpolyacetylene, carbon-filled PVC, markite plastics, tetracyanoquinodimethane (TCNQ) (CT salt), tetrathiafulvane (TTF) (CT salt), tetramethyltetraselafulvalene (TMTSF) (CT salt), Bis (ethylenedithiolo)tetrathiafulvalense (BEDT-TTF) (CT salt), Polythiazyl (inherent/doped), polythiophene (inherent/doped), polyacetylene (doped), polyaniline (doped), poly-p-phenylene (inherent/doped), poly-p-phenylene vinylene (doped), poly-p-phenylene sulfide (doped), poly (benzene) (doped), poly (anthracene) (doped), poly (napthalene) (doped), polytrimethylsilylacetylene (PTMSA) (inherent/doped), poly (1,6 heptadiene) (inherent), polyethylene succinate (doped), polyethylene oxide (doped), polypropylene oxide (doped), polyvinyl acetate (doped), polyphtalonitrile (inherent/doped), poly-n-propylaziridine (doped), polythiazyl (inherent), phthalocyanine/kevlar (doped), phthalonitride, naphthalocyanine/fluoroaluminum (doped), naphthalocyanine/fluorogallium (doped), poly (phenylene-vinylene) (doped), polycarbozole, polyphosphazines (inherent/doped), carboranylmethyl-substituted phosphazines (inherent/doped), polyalkyl carbozoyl (doped), polyquinoline, polyacene quinone (inherent), polybismethylene hydroquinone (doped), polypyridyl methylquinoline (inherent/doped), poly-n-propylaziridine (doped), polypyrroles (doped/ion implant), polyphosphazines (inherent), and polydimethyl phenylene oxide (doped/ion implant).
Claim 16
Dependent Claim
25 words
The light source of claim 1, wherein the light source is one of a flashlight, a lantern, a spotlight, a warning light, and a beacon.
Claim 17
Dependent Claim
13 words
The light source of claim 2, wherein the light source is a flashlight.
Claim 18
Dependent Claim
13 words
The light source of claim 3, wherein the light source is a flashlight.
Claim 19
Dependent Claim
15 words
The light source of claim 1, wherein the light emitter is a light emitting diode.
Claim 20
Dependent Claim
14 words
The light source of claim 1, wherein the light emitter is an incandescent bulb.
Claim 21
Dependent Claim
14 words
The light source of claim 1, wherein the light emitter is a fluorescent lamp.
Claim 22
Dependent Claim
38 words
The light source of claim 1, wherein the battery housing assembly receives at least one of a dry cell selected from the group consisting of AAA-size dry cells, AA-size dry cells, C-size dry cells, and D-size dry cells.
Claim 23
Dependent Claim
206 words
A light source, comprising: (a) a battery housing assembly for containing at least one dry cell, the housing assembly having a first end and a second end; (b) a head assembly connected to the first end of the housing assembly and comprising a light emitter; (c) an electrical circuit for providing electrical current from the at least one dry cell to the light emitter; (d) an electrically conductive plastic battery housing extension connected to the second end of the battery housing assembly, the battery housing extension forming an electrically conductive element of the electrical circuit of the light source; (e) an electrically conductive plastic tailcap assembly connected to the battery housing extension such that the battery housing extension is disposed between the second end of the battery housing and the tailcap assembly, and wherein the tailcap assembly is an electrically conductive element of the electrical circuit of the light source; and (f) a switch assembly attached to the light source for selectively providing electrical current from the at least one dry cell to the light emitter; wherein at least one of the battery housing assembly, the head assembly, and the switch assembly comprises electrically conductive plastic and forms an electrically conductive element of the electrical circuit.
Claim 24
Dependent Claim
206 words
A light source, comprising: (a) a battery housing assembly for containing at least one dry cell, the housing assembly having a first end and a second end; (b) a head assembly connected to the first end of the housing assembly and comprising a light emitter; (c) an electrical circuit for providing electrical current from the at least one dry cell to the light emitter; (d) an electrically conductive plastic battery housing extension connected to the second end of the battery housing assembly, the battery housing extension forming an electrically conductive element of the electrical circuit of the light source; (e) an electrically conductive plastic tailcap assembly connected to the battery housing extension such that the battery housing extension is disposed between the second end of the battery housing and the tailcap assembly, and wherein the tailcap assembly is an electrically conductive element of the electrical circuit of the light source; and (f) a switch assembly attached to the light source for selectively providing electrical current from the at least one dry cell to the light emitter; wherein at least one of the battery housing assembly, the head assembly, and the switch assembly comprises electrically conductive plastic and forms an electrically conductive element of the electrical circuit.
Claim 25
Dependent Claim
49 words
The light source of claim 1, wherein an electrically conductive plastic battery housing extension is disposed between, and connected to, the first end of the battery housing assembly and the head assembly, the battery housing extension forming an electrically conductive element of the electrical circuit of the light source.
Claim 26
Dependent Claim
62 words
A battery housing assembly for a battery-powered light source having an electrical circuit for energizing and de-energizing a light emitter, the battery housing assembly comprising an electrically conductive plastic sidewall which is suitable for forming an electrically conductive element of the circuit and which imparts structural integrity and shape to the battery housing which is suitable for housing one or more batteries.
Claim 27
Dependent Claim
62 words
A battery housing assembly for a battery-powered light source having an electrical circuit for energizing and de-energizing a light emitter, the battery housing assembly comprising an electrically conductive plastic sidewall which is suitable for forming an electrically conductive element of the circuit and which imparts structural integrity and shape to the battery housing which is suitable for housing one or more batteries.
Claim 28
Dependent Claim
63 words
A battery housing extension for a battery-powered light source having an electrical circuit for energizing and de-energizing a light emitter, the battery housing extension comprising an electrically conductive plastic sidewall which is suitable for forming an electrically conductive element of the circuit and which imparts structural integrity and shape to the battery housing extension which is suitable for housing one or more batteries.
Claim 29
Dependent Claim
63 words
A battery housing extension for a battery-powered light source having an electrical circuit for energizing and de-energizing a light emitter, the battery housing extension comprising an electrically conductive plastic sidewall which is suitable for forming an electrically conductive element of the circuit and which imparts structural integrity and shape to the battery housing extension which is suitable for housing one or more batteries.
Claim 30
Dependent Claim
46 words
A tailcap for a battery-powered light source having an electrical circuit for energizing and de-energizing a light emitter, the tailcap comprising electrically conductive plastic which is suitable for forming an electrically conductive element of the circuit and which imparts structural integrity and shape to the tailcap.
Claim 31
Dependent Claim
46 words
A tailcap for a battery-powered light source having an electrical circuit for energizing and de-energizing a light emitter, the tailcap comprising electrically conductive plastic which is suitable for forming an electrically conductive element of the circuit and which imparts structural integrity and shape to the tailcap.
Claim 32
Dependent Claim
49 words
A head assembly for a batter-powered light source having an electrical circuit for energizing and de-energizing a light emitter, the head assembly comprising electrically conductive plastic which is suitable for forming an electrically conductive element of the circuit and which imparts structural integrity and shape to the light source.
Claim 33
Dependent Claim
49 words
A head assembly for a batter-powered light source having an electrical circuit for energizing and de-energizing a light emitter, the head assembly comprising electrically conductive plastic which is suitable for forming an electrically conductive element of the circuit and which imparts structural integrity and shape to the light source.
Claim 34
Dependent Claim
72 words
A moveable switch for a battery-powered light source having an electrical circuit for energizing and de-energizing a light emitter, the switch being capable of being moved into a first position for energizing the light emitter and a second position for de-energizing the light emitter and comprising electrically conductive plastic which is suitable for forming an electrically conductive element of the circuit and which imparts structural integrity and shape to the moveable switch.
Claim 35
Dependent Claim
72 words
A moveable switch for a battery-powered light source having an electrical circuit for energizing and de-energizing a light emitter, the switch being capable of being moved into a first position for energizing the light emitter and a second position for de-energizing the light emitter and comprising electrically conductive plastic which is suitable for forming an electrically conductive element of the circuit and which imparts structural integrity and shape to the moveable switch.
Claim 36
Dependent Claim
142 words
A light source, comprising: (a) a power source housing assembly for containing at least one electrical power source; (b) a light emitter assembly comprising at least one light emitter, the light emitter assembly and power source housing assembly defining an electrically conductive pathway that permits electrical current from said at least one electrical power source to flow through said assemblies and said light emitter, said light emitter being energized by said electrical current and providing light in response thereto, and (c) a switch assembly disposed on one of said assemblies, the switch assembly selectively providing electrical current from the at least one electrical power source to the light emitter; wherein at least a portion of said conductive pathway comprises electrically conductive plastic which imparts structural integrity and shape to at least one of the power source housing assembly and light emitter assembly.
Claim 37
Dependent Claim
142 words
A light source, comprising: (a) a power source housing assembly for containing at least one electrical power source; (b) a light emitter assembly comprising at least one light emitter, the light emitter assembly and power source housing assembly defining an electrically conductive pathway that permits electrical current from said at least one electrical power source to flow through said assemblies and said light emitter, said light emitter being energized by said electrical current and providing light in response thereto, and (c) a switch assembly disposed on one of said assemblies, the switch assembly selectively providing electrical current from the at least one electrical power source to the light emitter; wherein at least a portion of said conductive pathway comprises electrically conductive plastic which imparts structural integrity and shape to at least one of the power source housing assembly and light emitter assembly.
Claim 38
Dependent Claim
14 words
The light source of claim 26, wherein the electrically conductive plastic is extrinsically conductive.
Claim 39
Dependent Claim
14 words
The light source of claim 26, wherein the electrically conductive plastic is intrinsically conductive.
Claim 40
Dependent Claim
22 words
The light source of claim 26, wherein the electrically conductive plastic comprises a mixture of extrinsically conductive plastic and intrinsically conductive plastic.
Claim 41
Dependent Claim
25 words
The light source of claim 26, wherein the light source is one of a flashlight, a lantern, a spotlight, a warning light, and a beacon.
Claim 42
Dependent Claim
20 words
The light source of claim 26, wherein the at least one electrical power source is at least one dry cell.
Claim 43
Dependent Claim
20 words
The light source of claim 26, wherein the at least one electrical power source is at least one wet cell.
Claim 44
Dependent Claim
19 words
The light source of claim 26, wherein the at least one electrical power source is a DC-to-DC step-down converter.
Claim 45
Dependent Claim
28 words
The light source of claim 26, wherein the at least one electrical power source comprises a circuit which rectifies input AC signals to produce an output DC voltage.
Claim 46
Dependent Claim
15 words
The light source of claim 26, wherein the light emitter is a light emitting diode.
Claim 47
Dependent Claim
14 words
The light source of claim 26, wherein the light emitter is an incandescent bulb.
Claim 48
Dependent Claim
14 words
The light source of claim 26, wherein the light emitter is a fluorescent lamp.
Claim 49
Dependent Claim
38 words
The light source of claim 26, wherein the battery housing assembly receives at least one of a dry cell selected from the group consisting of AAA-size dry cells, AA-size dry cells, C-size dry cells, and D-size dry cells.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 2000-11-10 | 2001-05-12 | 2001-11-11 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2004-11-10 | 2005-05-12 | 2005-11-11 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2008-11-10 | 2009-05-12 | 2009-11-11 | $7700.00 | Window Closed / Lapsed |