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US5681671A Expired / Lapsed US ⏱️ 0.0 years remaining

Electro-conductive oxides and electrodes using the same

Assignee: Hoya Corp
•
Filing: 1996-09-16
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Granted: 1997-10-28
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Expires: 2016-09-16
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Abstract

Abstract Electro-conductive oxides showing excellent electro-conductivity, electrodes using the electro-conductive oxide and methods for manufacturing the same are described. The electro-conductive oxides are represented by the general formula: M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d. The above electro-conductive oxides show not only excellent electro-conductivity but also excellent transparency all over the visible region and therefore they are particularly useful as, for example, electrodes for liquid crystal displays, EL displays and solar cells, which require light transmission.

Inventors

  • 👤 Masahiro Orita
  • 👤 Hiroyuki Sakai
  • 👤 Megumi Takeuchi
  • 👤 Hiroaki Tanji

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 20:23
CPC Classifications
H; H01; H01B; H01B1/00; H01B1/06; H01B1/08; C; C01; C01G; C01G15/00; C01G15/006; H05; H05B; H05B33/00; H05B33/12; H05B33/26; H05B33/28; G; G02; G02F; G02F1/00; G02F1/01; G02F1/13; G02F1/133; G02F1/1333; G02F1/1343; G02F1/13439; Y; Y10; Y10S; Y10S428/00; Y10S428/917; Y10S428/918; Y10T; Y10T428/00; Y10T428/24; Y10T428/24802; Y10T428/24917; Y10T428/24926; Y10T428/29; Y10T428/31504; Y10T428/31678; Y10T428/31681

Claims Analysis

Total Claims: 30
Claim 1
Independent Claim 119 words
An electrode comprising a transparent substrate and an electro-conductive layer provided on at least a part of at least one surface of the substrate, wherein the electro-conductive layer comprises an electro-conductive oxide represented by the general formula M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected from the group consisting of magnesium and zinc. M(2) is at least one element selected from the group consisting of aluminum and gallium, the ratio (x:y) is within a range of 0.2 to 1.8:1, the ratio (z:y) is within a range of 0.4 to 1.4:1 and the oxygen deficit amount (d) is within a range of from 3×10 -5 to 1×10 -1 times the value of (x+3y/2+3z/2).
Claim 2
Dependent Claim 119 words
An electrode comprising a transparent substrate and an electro-conductive layer provided on at least a part of at least one surface of the substrate, wherein the electro-conductive layer comprises an electro-conductive oxide represented by the general formula M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected from the group consisting of magnesium and zinc. M(2) is at least one element selected from the group consisting of aluminum and gallium, the ratio (x:y) is within a range of 0.2 to 1.8:1, the ratio (z:y) is within a range of 0.4 to 1.4:1 and the oxygen deficit amount (d) is within a range of from 3×10 -5 to 1×10 -1 times the value of (x+3y/2+3z/2).
Claim 3
Dependent Claim 162 words
An electrode comprising a transparent substrate and an electro-conductive layer provided on at least a part of at least one surface of the substrate, wherein the electro-conductive layer comprises an electro-conductive oxide represented by the general formula M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected form the group consisting of magnesium and zinc, M(2) is at least one element selected from the group consisting a aluminum and gallium, the ratio (x:y) is within a range of 0.2 to 1.8:1, the ratio (z:y) is within a range of 0.4 to 1.4:1 and the oxygen deficit amount (d) is within a range of from 0 to 1×10 -1 times the value of (x+3y/2+3z/2), in which a part of at least one of M(1), M(2) and In is replaced with one of more other elements, the elements replacing M(1) are of di- or higher valence and the elements replacing M(2) and In are of tri- or higher valance.
Claim 4
Dependent Claim 162 words
An electrode comprising a transparent substrate and an electro-conductive layer provided on at least a part of at least one surface of the substrate, wherein the electro-conductive layer comprises an electro-conductive oxide represented by the general formula M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected form the group consisting of magnesium and zinc, M(2) is at least one element selected from the group consisting a aluminum and gallium, the ratio (x:y) is within a range of 0.2 to 1.8:1, the ratio (z:y) is within a range of 0.4 to 1.4:1 and the oxygen deficit amount (d) is within a range of from 0 to 1×10 -1 times the value of (x+3y/2+3z/2), in which a part of at least one of M(1), M(2) and In is replaced with one of more other elements, the elements replacing M(1) are of di- or higher valence and the elements replacing M(2) and In are of tri- or higher valance.
Claim 5
Dependent Claim 175 words
An electrode comprising a transparent substrate and an electro-conductive layer provided on at least a part of at least one surface of the substrate, wherein the electro-conductive layer comprises an electro-conductive oxide represented by the general formula M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected from the group consisting of magnesium and zinc, M(2) is at least one element selected from the group consisting of aluminum and gallium, the ratio (x:y) is within a range of 0.2 to 1.8:1, the ratio (z:y) is within a range of 0.4 to 1.4:1 and the oxygen deficit amount (d) is within a range of from 0 to 1×10 -1 times the value of (x+3y/2+3z/2) wherein said electro-conductive oxide is implanted with cations having a smaller ionic radius than the atoms of the oxide, and wherein the oxide deficit amount (d) and the amount of implanted cations are selected so that the electro-conductive oxide has an amount of carrier electrons of from 1×10 19 /cm 3 to 1×10 22 /cm 3 .
Claim 6
Dependent Claim 175 words
An electrode comprising a transparent substrate and an electro-conductive layer provided on at least a part of at least one surface of the substrate, wherein the electro-conductive layer comprises an electro-conductive oxide represented by the general formula M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected from the group consisting of magnesium and zinc, M(2) is at least one element selected from the group consisting of aluminum and gallium, the ratio (x:y) is within a range of 0.2 to 1.8:1, the ratio (z:y) is within a range of 0.4 to 1.4:1 and the oxygen deficit amount (d) is within a range of from 0 to 1×10 -1 times the value of (x+3y/2+3z/2) wherein said electro-conductive oxide is implanted with cations having a smaller ionic radius than the atoms of the oxide, and wherein the oxide deficit amount (d) and the amount of implanted cations are selected so that the electro-conductive oxide has an amount of carrier electrons of from 1×10 19 /cm 3 to 1×10 22 /cm 3 .
Claim 7
Dependent Claim 38 words
An electrode of claim 1 wherein the electro-conductive layer comprises an electro-conductive oxide and faces (00n), where n is a positive integer, of the electro-conductive compound are oriented in substantially parallel with the surface of the transparent substrate.
Claim 8
Dependent Claim 38 words
An electrode of claim 2 wherein the electro-conductive layer comprises an electro-conductive oxide and faces (00n), where n is a positive integer, of the electro-conductive compound are oriented in substantially parallel with the surface of the transparent substrate.
Claim 9
Dependent Claim 38 words
An electrode of claim 3 wherein the electro-conductive layer comprises an electro-conductive oxide and faces (00n), where n is a positive integer, of the electro-conductive compound are oriented in substantially parallel with the surface of the transparent substrate.
Claim 10
Dependent Claim 19 words
An electrode of claim 1 which comprises an underlying layer between the transparent substrate and the electro-conductive oxide layer.
Claim 11
Dependent Claim 19 words
An electrode of claim 2 which comprises an underlying layer between the transparent substrate and the electro-conductive oxide layer.
Claim 12
Dependent Claim 19 words
An electrode of claim 3 which comprises an underlying layer between the transparent substrate and the electro-conductive oxide layer.
Claim 13
Dependent Claim 19 words
An electrode of claim 4 which comprises an underlying layer between the transparent substrate and the electro-conductive oxide layer.
Claim 14
Dependent Claim 19 words
An electrode of claim 5 which comprises an underlying layer between the transparent substrate and the electro-conductive oxide layer.
Claim 15
Dependent Claim 19 words
An electrode of claim 6 which comprises an underlying layer between the transparent substrate and the electro-conductive oxide layer.
Claim 16
Dependent Claim 31 words
An electrode of claim 7 wherein the underlying layer comprises one or more layers selected from the group consisting of filter layers, TFT layers, EL layers, semi-conductor layers and insulating layers.
Claim 17
Dependent Claim 31 words
An electrode of claim 8 wherein the underlying layer comprises one or more layers selected from the group consisting of filter layers, TFT layers, EL layers, semi-conductor layers and insulating layers.
Claim 18
Dependent Claim 31 words
An electrode of claim 9 wherein the underlying layer comprises one or more layers selected from the group consisting of filter layers, TFT layers, EL layers, semi-conductor layers and insulating layers.
Claim 19
Dependent Claim 31 words
An electrode of claim 10 wherein the underlying layer comprises one or more layers selected from the group consisting of filter layers, TFT layers, EL layers, semi-conductor layers and insulating layers.
Claim 20
Dependent Claim 31 words
An electrode of claim 11 wherein the underlying layer comprises one or more layers selected from the group consisting of filter layers, TFT layers, EL layers, semi-conductor layers and insulating layers.
Claim 21
Dependent Claim 31 words
An electrode of claim 12 wherein the underlying layer comprises one or more layers selected from the group consisting of filter layers, TFT layers, EL layers, semi-conductor layers and insulating layers.
Claim 22
Independent Claim 238 words
A method for manufacturing electrodes comprising a transparent substrate and an electro-conductive layer comprising an electro-conductive oxide represented by the general formula M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected from the group consisting of magnesium and zinc, M(2) is at least one element selected from the group consisting of aluminum and gallium the ratio (x:y) is within a range of 0.2 to 1.8:1, the ratio (z:y) is within a range of 0.4 to 1.4:1 and the oxygen deficit amount (d) is within a range of from 3×10 -5 to 1×10 -1 times the value of (x+3y/2+3z/2), wherein faces (00n), where n is a positive integer, of the electro-conductive compound are oriented in substantially parallel with the surface of the transparent substrate, in which method an oxide film is formed on the transparent substrate by sputtering technique using, as a target, an oxide represented by the general formula: M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected from the group consisting of magnesium and zinc, M(2) is at least one element selected from the group consisting of aluminum and gallium, the ratio (x:y) is within a range of 0.1 to 2.2:1, the ratio (z:y) is within a range of 0.4 to 1.8:1 while heating the substrate to a temperature of from 100° to 900° C. under a pressure of from 5×10 -4 to 1 Torr.
Claim 23
Independent Claim 238 words
A method for manufacturing electrodes comprising a transparent substrate and an electro-conductive layer comprising an electro-conductive oxide represented by the general formula M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected from the group consisting of magnesium and zinc, M(2) is at least one element selected from the group consisting of aluminum and gallium the ratio (x:y) is within a range of 0.2 to 1.8:1, the ratio (z:y) is within a range of 0.4 to 1.4:1 and the oxygen deficit amount (d) is within a range of from 3×10 -5 to 1×10 -1 times the value of (x+3y/2+3z/2), wherein faces (00n), where n is a positive integer, of the electro-conductive compound are oriented in substantially parallel with the surface of the transparent substrate, in which method an oxide film is formed on the transparent substrate by sputtering technique using, as a target, an oxide represented by the general formula: M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected from the group consisting of magnesium and zinc, M(2) is at least one element selected from the group consisting of aluminum and gallium, the ratio (x:y) is within a range of 0.1 to 2.2:1, the ratio (z:y) is within a range of 0.4 to 1.8:1 while heating the substrate to a temperature of from 100° to 900° C. under a pressure of from 5×10 -4 to 1 Torr.
Claim 24
Independent Claim 326 words
A method for manufacturing electrodes comprising a transparent substrate and an electro-conductive layer comprising an electro-conductive oxide represented by the general formula M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected form the group consisting of magnesium and zinc, M(2) is at least one element selected form the group consisting of aluminum and gallium, the ratio (x:y) is within a range of 0.2 to 1.8:1, the ratio (z:y) is within a range of 0.4 to 1.4:1 and the oxygen deficit amount (d) is within a range of from 0 to 1×10 -1 times the value of (x+3y/2+3z/2), in which a part of at least one of M(1), M(2) and In is replaced with one or more other elements, the elements replacing M(1) are of di- or higher valence and the elements replacing M(2) and In are of tri- or higher valance, wherein faces (00n), where n is a positive integer, of the electro-conductive compound oriented in substantially parallel with the surface of the transparent substrate, in which method an oxide film is formed on a transparent substrate by a sputtering technique using, as a target, an oxide represented by the general formula: M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected from the group consisting of magnesium and zinc, M(2) is at least one element selected form the group consisting of aluminum and gallium, the ratio (x:y) is within a range of 0.1 to 2.2:1, the ratio (z:y) is within a range of 0.4 to 1.8:1, in which a part of at least one of M(1), M(2) and In is replaced with one or more other elements and the elements replacing M(1) are of di- or higher valence and the elements replacing M(2) and In are of tri- or higher valence while heating the substrate to a temperature of from 100° to 900° C. under a pressure of from 5×10 -4 to 1 Torr.
Claim 25
Independent Claim 326 words
A method for manufacturing electrodes comprising a transparent substrate and an electro-conductive layer comprising an electro-conductive oxide represented by the general formula M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected form the group consisting of magnesium and zinc, M(2) is at least one element selected form the group consisting of aluminum and gallium, the ratio (x:y) is within a range of 0.2 to 1.8:1, the ratio (z:y) is within a range of 0.4 to 1.4:1 and the oxygen deficit amount (d) is within a range of from 0 to 1×10 -1 times the value of (x+3y/2+3z/2), in which a part of at least one of M(1), M(2) and In is replaced with one or more other elements, the elements replacing M(1) are of di- or higher valence and the elements replacing M(2) and In are of tri- or higher valance, wherein faces (00n), where n is a positive integer, of the electro-conductive compound oriented in substantially parallel with the surface of the transparent substrate, in which method an oxide film is formed on a transparent substrate by a sputtering technique using, as a target, an oxide represented by the general formula: M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected from the group consisting of magnesium and zinc, M(2) is at least one element selected form the group consisting of aluminum and gallium, the ratio (x:y) is within a range of 0.1 to 2.2:1, the ratio (z:y) is within a range of 0.4 to 1.8:1, in which a part of at least one of M(1), M(2) and In is replaced with one or more other elements and the elements replacing M(1) are of di- or higher valence and the elements replacing M(2) and In are of tri- or higher valence while heating the substrate to a temperature of from 100° to 900° C. under a pressure of from 5×10 -4 to 1 Torr.
Claim 26
Independent Claim 305 words
A method for manufacturing electrodes comprising a transparent substrate and an electro-conductive layer comprising an electro-conductive oxide represented by the general formula M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected from the group consisting of magnesium and zinc, M(2) is at least one element selected from the group consisting of aluminum and gallium, the ratio (z:y) is within a range of 0.2 to 1.8:1, the ratio (z:y) is within a range of 0.4 to 1.4:1 and the oxygen deficit amount (d) is within a range of from 0 to 1×10 -1 times the value of (x+3y/2+3z/2), wherein said electro-conductive oxide is implanted with cations having a smaller ionic radius than the atoms of the oxide, and wherein the oxide deficit amount (d) and the amount of implanted cations are selected so that the electro-conductive oxide has an amount of carrier electrons of from 1×10 18 /cm 3 to 1×10 22 /cm 3 , wherein faces (00n), where n is a positive integer, of the electro-conductive compound are oriented in substantially parallel with the surface of the transparent substrate, in which method an oxide film is formed on the transparent substrate by a sputtering technique using, as a target, an oxide represented by the general formula: M(1) x M(2) y In z O.sub.(x+3y/2+3z/2) wherein M(1) is at least one element selected from the group consisting of magnesium and zinc, M(2) is at least one element selected from the group consisting of aluminum and gallium, the ratio (x:y) is within a range of 0.1 to 2.2:1, the ratio (z:y) is within a range of 0.4 to 1.8:1, while heating the substrate to a temperature of from 100° to 900° C. under a pressure of from 5×10 -4 to 1 Torr and then the formed oxide film is implanted with cations.
Claim 27
Independent Claim 305 words
A method for manufacturing electrodes comprising a transparent substrate and an electro-conductive layer comprising an electro-conductive oxide represented by the general formula M(1) x M(2) y In z O.sub.(x+3y/2+3z/2)-d wherein M(1) is at least one element selected from the group consisting of magnesium and zinc, M(2) is at least one element selected from the group consisting of aluminum and gallium, the ratio (z:y) is within a range of 0.2 to 1.8:1, the ratio (z:y) is within a range of 0.4 to 1.4:1 and the oxygen deficit amount (d) is within a range of from 0 to 1×10 -1 times the value of (x+3y/2+3z/2), wherein said electro-conductive oxide is implanted with cations having a smaller ionic radius than the atoms of the oxide, and wherein the oxide deficit amount (d) and the amount of implanted cations are selected so that the electro-conductive oxide has an amount of carrier electrons of from 1×10 18 /cm 3 to 1×10 22 /cm 3 , wherein faces (00n), where n is a positive integer, of the electro-conductive compound are oriented in substantially parallel with the surface of the transparent substrate, in which method an oxide film is formed on the transparent substrate by a sputtering technique using, as a target, an oxide represented by the general formula: M(1) x M(2) y In z O.sub.(x+3y/2+3z/2) wherein M(1) is at least one element selected from the group consisting of magnesium and zinc, M(2) is at least one element selected from the group consisting of aluminum and gallium, the ratio (x:y) is within a range of 0.1 to 2.2:1, the ratio (z:y) is within a range of 0.4 to 1.8:1, while heating the substrate to a temperature of from 100° to 900° C. under a pressure of from 5×10 -4 to 1 Torr and then the formed oxide film is implanted with cations.
Claim 28
Independent Claim 27 words
A method of claims 19 wherein the formed film is subjected to a heat treatment and/or reducing treatment at a temperature of from 100° to 1100° C.
Claim 29
Independent Claim 27 words
A method of claims 20 wherein the formed film is subjected to a heat treatment and/or reducing treatment at a temperature of from 100° to 1100° C.
Claim 30
Independent Claim 27 words
A method of claims 21 wherein the formed film is subjected to a heat treatment and/or reducing treatment at a temperature of from 100° to 1100° C.

References Cited (Backward Citations)

JPH05238807A Cited
US5352548A Cited
WO1994013851A1 Cited
JPH06187832A Cited
EP0686982A1 Cited

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