Perfluoroelastomer composition having enhanced curing performance

Claim 2

A curable composition comprising A) a perfluoroelastomer comprising copolymerized units of 1) a perfluoroolefin, 2) a perfluorovinyl ether selected from the group consisting of perfluoro(alkyl vinyl) ethers, perfluoro(alkoxy vinyl) ethers, and mixtures thereof, and 3) a cure site monomer having at least one nitrile group, selected from the group consisting of fluorinated olefins having at least one nitrile group, fluorinated vinyl ethers having at least one nitrile group, and mixtures thereof; B) a curative; and C) an organic or inorganic ammonium salt which decomposes between 120° C. and 225° C.

Claim 3

A composition of claim 1 wherein the organic or inorganic ammonium salt is selected from the group consisting of ammonium polyfluorocarboxylates; ammonium polyfluorosulfonates; ammonium polyfluoroalkyl group-containing phosphates, ammonium polyfluoroalkyl phosphonates, ammonium sulfonates; ammonium carboxylates ammonium sulfonates; ammonium phosphates, ammonium phosphonates; and ammonium salts of inorganic acids.

Claim 4

A composition of claim 2 wherein the organic ammonium salt is selected from the group consisting of ammonium perfluorooctanoate, ammonium perfluoroacetate, ammonium perfluorobutyrate, ammonium perfluorododecanoate, and ammonium perfluorohexadecanoate.

Claim 5

A composition of claim 3 wherein the organic ammonium salt is ammonium perfluorooctanoate.

Claim 6

A composition of claim 2 wherein the inorganic ammonium salt is selected from the group consisting of ammonium thiocyanate, ammonium sulfamate, ammonium dihydrogen phosphate, and ammonium thiosulfate.

Claim 7

A composition as in any one of claims 1-5 wherein the perfluorovinyl ether is a perfluoro(alkyl vinyl) ether.

Claim 8

The composition as in claim 6 wherein the perfluoro(alkyl vinyl) ether is perfluoro(methyl vinyl) ether.

Claim 9

A composition as in any one of claims 1-5 wherein the perfluorovinyl ether is a perfluoro(alkoxy vinyl) ether.

Claim 10

A composition as in any one of claims 1-5 wherein the cure site monomer is a nitrile-containing fluorinated vinyl ether.

Claim 11

A composition of claim 9 wherein the nitrile-containing fluorinated vinyl ether is perfluoro(8-cyano-5-methyl-3,6-dioxa-1-octene).

Claim 12

A composition as in any one claims 1-5 wherein said curative is selected from the group consisting of compounds of the formulae ##STR3## where A is SO 2 , O, CO, alkyl of 1-6 carbon atoms, perfluoroalkyl of 1-10 carbon atoms, or a carbon--carbon bond linking the two aromatic rings.

Claim 13

The composition of claim 11 wherein said curing agent is 4,4'- 2,2,2-trifluoro-1-(trifluoromethyl)-ethylidene!bis(2-aminophenol).

Claim 14

The composition of claim 11 wherein said curing agent is 4,4'-sulfonylbis(2-aminophenol).

Claim 15

The composition of claim 11 wherein said curing agent is 3,3 '-diaminobenzidine.

Claim 16

The composition of claim 11 wherein said curing agent is 3,3',4,4'-tetraaminobenzophenone.

Claim 17

The composition as in any one claims 1-5 wherein said curing agent is selected from the group consisting of organotin compounds, dialkyl peroxides, and bis(dialkyl peroxides).

Claim 18

A composition of claim 1 wherein the perfluoroelastomer is characterized by being substantially free of i) ionized or ionizable endgroups, ii) bromine-containing groups, and iii) iodine-containing groups.

Claim 19

A composition of claim 1 wherein the perfluoroelastomer is characterized by i) having a plurality of carbonyl-containing endgroups selected from the group consisting of carboxyl endgroups, carboxylate endgroups, carboxamide endgroups, and mixtures thereof and ii) being substantially free of ionizable or ionized endgroups other than those having carbonyl-containing functional groups; and wherein the integrated absorbance ratio of the carbonyl-containing endgroups is greater than 0.1, the integrated absorbance ratio being determined by calculating the ratio of the integrated peak intensity within the range of 1620-1840 cm -1 to that within the range of 2220-2740 cm -1 , as measured on a Fourier transform infrared spectrum of the perfluoroelastomer.

Claim 20

A curable composition comprising A) a perfluoroelastomer having a plurality of carbonyl-containing functional groups selected from the group consisting of carboxyl groups, carboxylate groups, and carboxamide groups, said perfluoroelastomer comprising copolymerized units of (1) a perfluoroolefin; (2) a perfluorovinyl ether selected from the group consisting of perfluoro(alkyl vinyl) ethers, perfluoro(alkoxy vinyl) ethers, and mixtures thereof; (3) a fluorinated comonomer selected from the group consisting of carboxyl-containing and carboxylate-containing comonomers, and (4) a cure site monomer having at least one nitrile group, selected from the group consisting of fluorinated olefins having nitrile groups, fluorinated vinyl ethers having at least one nitrile group and mixtures thereof wherein the integrated absorbance ratio of the carbonyl-containing functional groups is greater than 0.1, the absorbance ratio being determined by calculating the ratio of the integrated peak intensity within the range of 162-1840 cm -1 to that within the range of 2220-2740 cm -1 , as measured on a Fourier transform infrared spectrum of the perfluoroelastomer. B) a curative; and C) an organic or inorganic ammonium salt which decomposes between 120° C. and 225° C.

Claim 21

A curable composition comprising A) a perfluoroelastomer having a plurality of carbonyl-containing functional groups selected from the group consisting of carboxyl groups, carboxylate groups, and carboxamide groups, said perfluoroelastomer comprising copolymerized units of (1) a perfluoroolefin; (2) a perfluorovinyl ether selected from the group consisting of perfluoro(alkyl vinyl) ethers, perfluoro(alkoxy vinyl) ethers, and mixtures thereof; (3) a fluorinated comonomer selected from the group consisting of carboxyl-containing and carboxylate-containing comonomers, and (4) a cure site monomer having at least one nitrile group, selected from the group consisting of fluorinated olefins having nitrile groups, fluorinated vinyl ethers having at least one nitrile group and mixtures thereof wherein the integrated absorbance ratio of the carbonyl-containing functional groups is greater than 0.1, the absorbance ratio being determined by calculating the ratio of the integrated peak intensity within the range of 162-1840 cm -1 to that within the range of 2220-2740 cm -1 , as measured on a Fourier transform infrared spectrum of the perfluoroelastomer. B) a curative; and C) an organic or inorganic ammonium salt which decomposes between 120° C. and 225° C.